Volkswagen Workshop Service and Repair Manuals

• Securing kit
• ◆ Service only
• ◆ 70 Nm
• Crown wheel
• ◆ Pressing off => fig. 6
• Inner race
• ◆ Pulling off => fig. 5
• Outer race
• ◆ Before knocking out:
  remove sleeve
• Shim S1
• Oil seal
• ◆ Pulling out => fig. 1
• ◆ Installing => fig. 2

• Tapered ring
• Thrust washer
• Spring
• Drive flange
• Dished washer
• Circlip
• ◆ Renew, must fit properly in groove
• Sleeve
• ◆ Removing => fig. 3
• ◆ Installing=> fig. 4
• Gearbox housing
• Differential housing
• One piece thrust washer
• ◆ Lubricate with gear oil
• Pinions
• Pinion shaft

• Circlip
• Rivet
• ◆ Production only
• Drive flange shaft
• Shim S2
• Bearing housing

Fig.13     Removing drive flange oil seal→

Use hammer as support so that sleeve is not damaged.

→ Fig.14     Installing drive flange oil seal

→ Fig.15     Removing sleeve

Press sleeve in and then pull it out with pliers. Always fit a new sleeve.

→ Fig.16     Installing sleeve

→ Fig.17     Pulling bearing inner race off

A - Puller such as kukko 20/10 with 100 mm reach hooks

→ Fig.18     Pressing crown wheel off