volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Safety precautions > < Carburettor upper part
Carburettor lower part
   
Carburettor lower part
1 - Sealing cap
q   To remove, screw M4 bolt into threaded hole and pull cap out.
2 - O-ring
q   Renew if damaged.
3 - Filter
q   Installation position: Undercut side upwards.
4 - Throttle valve positioner potentiometer -G88-
q   Checking → Chapter
q   Checking and adjusting control range → Chapter.
5 - Throttle valve positioner vent valve -N97-
q   Checking actuation: → Chapter, final control diagnosis.
q   Checking → Chapter, check throttle valve positioner potentiometer -G88-.
6 - Throttle valve positioner breather valve -N117-
q   Checking actuation: → Chapter, final control diagnosis.
q   Checking → Chapter, check throttle valve positioner potentiometer -G88-.
7 - Bracket for throttle valve positioner potentiometer -G88-.
q   With support bracket for throttle cable.
q   Adjusting throttle cable → 4-cyl. carburettor engine, Mechanical system; Rep. Gr.20.
8 - Non-return valve
q   Checking → Chapter, check throttle valve positioner potentiometer -G88-.
9 - Valve shim
10 - Guide
11 - Valve spring
12 - Carburettor lower part
13 - Partial load port heating
q   Contact surface of heater element must lie on carburettor (earth connection).
q   Checking: Separate connector, connect voltage tester -V.A.G 1527B- with auxiliary measuring set -V.A.G 1594C- between connector and battery -A- positive (+). LED must light up.
14 - Stop bolt for throttle valve stage I
q   Shear bolt.
q   Basic setting cannot be adjusted.
15 - CO adjuster screw
q   Idle adjustment → Chapter.
16 - Vacuum unit stage II
q   Checking vacuum → Chapter.
q   Checking for leaks and function → Chapter.
17 - Locking lever for throttle valve stage II
q   Adjusting play at lever → Chapter, basic setting of throttle valve stage II.
18 - Connecting piece
19 - Throttle valve potentiometer -G69-
q   Checking → Chapter
q   Checking ease of movement → Chapter, checking throttle valve potentiometer -G69-.
q   Pay attention to connecting piece on removing and installing.

   

Safety precautions > < Carburettor upper part