Volkswagen Workshop Service and Repair Manuals

=> Overview, Page 37-61

Note:

Dismantling planetary gearbox ,

Assembling => Page 37-83.

• Reverse gear clutch -K2-
• ◆ Dismantling and assembling
• Shim
• ◆ Determining thickness => Adjusting clutch play between -K1- and -K2-, Page 37-113
• ◆ 1 or 2 shims can be installed

• 1st to 3rd gear clutch -K1- with turbine shaft
• ◆ With ball valve (arrow) dismantling and assembling
  => Page 38-7
• ◆ Without ball valve (for gearboxes from 01.93 => Page 38-16
• Axial needle bearing washer
• Axial needle bearing
• Axial needle bearing washer
• ◆ Lugs faces towards axial needle bearing
• 3rd and 4th gear clutch -K3- with pump shaft
• ◆ With ball valve (arrow) dismantling and assembling => Page 38-26
• ◆ 4th gear clutch -K3- without ball valve (for gearboxes from 01.93 => Page 38-31

• Axial needle bearing with washer
• ◆ Axial needle bearing faces towards small drive shaft
• Small drive shaft
• ◆ Modified -K3- clutch from 01.93
• Needle bearing
• Axial needle bearing
• Large drive shaft
• ◆ Modified -K1- clutch from 01.93
• Axial needle bearing
• Axial needle bearing washer
• ◆ With shoulder
• Large sun gear
• ◆ On gearboxes up to 12.92 27 teeth
• ◆ On gearboxes from 01.93 24 teeth

• Axial needle bearing
• ◆ Outer ø: 41 mm
• ◆ On gearboxes from 01.93 => Page 00-5, outer ø: 39.1 mm
• Axial needle bearing washer
• Small sun gear
• ◆ Cannot be removed from the planet carrier in gearboxes from 01.93 => Page 00-5