Running gear
- Running gear
- Technical data
- Front suspension, drive shafts
- Repairing front suspension (basic running gear)
- Removing and installing subframe, anti-roll bar and suspension link (basic running gear)
- Allocation of anti-roll bar to Golf/Vento basic running gear
- Checking swivel joint
- Reworking cap nut in longitudinal member
- Removing and installing wheel bearing, suspension strut, drive shaft (basic running gear)
- Removing and installing drive shaft, vehicles with automatic gearbox
- Repairing front suspension strut (basic running gear)
- Allocation of suspension strut mounting to the vehicle
- Servicing front suspension (Base running gear)
- Removing and installing sub-frame, anti-roll bar and wishbone (Base running gear)
- Allocating anti-roll bar on Golf/Vento Plus running gear
- Checking swivel joint
- Reworking cap nut in side member
- Removing and installing wheel bearing, suspension strut and drive shaft (Base running gear)
- Removing and installing drive shaft, vehicles with automatic gearbox
- Servicing front suspension strut (Base running gear)
- Allocating suspension strut mounting to vehicle
- Repairing front suspension (Plus running gear)
- Removing and installing subframe, anti-roll bar and suspension link (Plus running gear)
- Removing and installing swivel joint
- Allocation of anti-roll bar to Golf/Vento Plus running gear
- Removing and installing wheel bearing, suspension strut (Plus running gear)
- Repairing front suspension strut (Plus running gear)
- Modified suspension strut as of 06.93, vehicles with Plus running gear
- Removing and installing drive shaft (Plus running gear), vehicles with bonded drive shaft
- Removing and installing drive shaft with triple roller joint
- Wheel hubs with compressed splines, vehicles with Plus running gear
- Removing and installing drive shafts on vehicles with compressed splines in the wheel hub
- Repairing drive shaft
- Servicing front suspension (Plus running gear)
- Removing and installing sub-frame, anti-roll bar and wishbone (Plus running gear)
- Removing and installing ball joint
- Allocating anti-roll bar on Golf/Vento Plus running gear
- Removing and installing wheel bearing and suspension strut (Plus running gear)
- Servicing front suspension strut (Plus running gear)
- Modified suspension strut from 06.93, vehicles with plus running gear
- Removing and installing drive shaft (plus running gear)
- Removing and installing drive shaft with triple-roller joint
- Wheel hub with compressed splines, vehicles with plus running gear
- Removing and installing drive shafts on a vehicle with compressed splines in wheel hub
- Servicing drive shaft
- Repairing front suspension (basic running gear)
- Rear suspension, drive shaft
- Repairing rear axle (front-wheel drive vehicles)
- Repairing rear axle
- Removing and installing bonded rubber bush
- Track width change on Golf/Vento as of 08.93 - model year 1994
- Modified weld studs on the rear axle
- Reworking cap nut in longitudinal member, vehicles with front-wheel drive
- Rear axle assembly/anti-roll bar allocation
- Dismantling and assembling suspension strut
- Removing and installing rear axle, Golf Variant
- Assembly overview: Rear axle, Golf Variant
- Removing and installing bonded rubber bush
- Removing
- Installing
- Modified weld studs on the rear axle, Golf Variant
- Modified rear axle for Golf Variant
- Removing and installing rear shock absorber, Golf Variant
- Dismantling and assembling shock absorber, Golf Variant
- Servicing rear axle (vehicles with front wheel drive)
- Changes to track on Golf/Vento from 08.93 - Model year 1994
- Modified weld studs on rear axle
- Reworking cap nut in side member, front wheel drive vehicles
- Allocating rear axle beam anti-roll bar
- Dismantling and assembling suspension strut
- Removing and installing rear axle, Golf Estate
- Assembly overview: Rear axle Golf Estate
- Modified weld studs on rear axle, Golf Estate
- Modified rear axle for Golf Estate
- Removing and installing suspension strut, Golf Estate
- Dismantling and assembling spring shock absorber, Golf Estate
- Repairing rear axle (four-wheel drive vehicles)
- Assembly overview, rear axle, vehicles with four-wheel drive
- I - Assembly overview - rear axle assembly
- II - Assembly overview - wishbone
- Removing and installing rear axle
- Determining installation position with bonded rubber bush removed
- Reworking cap nut in longitudinal member, vehicles with four-wheel drive
- Repairing wheel bearing
- Servicing wheel bearings
- Servicing rear axle (vehicles with four wheel drive)
- Rear axle assembly-overview (vehicles with four wheel drive)
- Servicing drum brake bearings (vehicles with four wheel drive)
- Servicing wheel bearings disc brakes (four wheel drive vehicles)
- Repairing rear axle (front-wheel drive vehicles)
- Wheels, tyres. axle align
- ABS, ADR, TCS, EDL, ESP
- Anti-lock brake system (ABS) and anti-lock brake system with electronic differential lock (ABS/EDL) Teves 04
- Anti-locking brake system (ABS) and anti-locking brake system with electronic differential lock (ABS/EDL) Teves 04
- Assembly overview - hydraulic unit, brake servo/brake master cylinder Teves 04 - LHD
- Assembly overview - hydraulic unit, brake servo/brake master cylinder Teves 04 - RHD
- Anti-lock brake system (ABS) and anti-lock brake system with electronic differential lock (ABS/EDL) Teves 20 GI
- Assembly overview - hydraulic unit, brake servo/brake master cylinder Teves 20 GI - LHD
- Assembly overview - Teves 20 Gl hydraulic unit, RHD
- Assembly overview - hydraulic unit, brake servo/ brake master cylinder (left-hand drive)
- Initiating basic setting, vehicles with ABS/EDL
- Assembly overview - Hydraulic unit, brake servo/ brake master cylinder (right-hand drive)
- Anti-locking brake system (ABS) and anti-locking brake system with electronic differential lock (ABS/EDL) Teves 20 GI
- Assembly overview - Hydraulic unit, right-hand drive
- Bleeding brake system on vehicles with and without ABS, ABS/EDL
- Brake, brake mechanics
- Repairing front brakes
- Repairing front brakes, brake caliper VW II
- Removing and installing brake pads/brake calipers
- Removing and installing brake pads/brake calipers as of model year 96 (T)
- Repairing front brakes, Girling brake caliper
- Removing and installing brake pads
- Repairing front brakes, Teves/ATE
- Removing and installing brake pads
- Removing
- Installing
- Servicing front brakes
- Servicing front brakes, VW II caliper
- Removing and installing brake pads/brake caliper
- Removing and installing brake pads/brake caliper from Model year '96 (T)
- Servicing front brakes, Girling caliper
- Removing and installing brake pads
- Servicing front brakes, Teves/Ate
- Removing and installing brake pads
- Repairing rear brakes (drum brakes)
- Repairing rear brakes (disc brakes)
- Assembly overview - handbrake lever
- Servicing rear wheel brakes (disc brakes)
- Servicing rear wheel brakes (drum brakes)
- Handbrake lever - Assembly overview
- Repairing front brakes
- Brakes, hydraulics, regulator, servo
- Assembly overview - brake servo/brake master cylinder
- Assembly overview: brake master cylinder/brake servo
- Removing and installing brake servo/brake master cylinder, right-hand drive vehicles
- Repairing front brake caliper, brake caliper VW II
- Repairing Girling front brake calipers
- Repairing rear brake caliper
- Bleeding the brake system on vehicles with and without ABS or ABS/EDL
- Removing and installing brake servo/brake master cylinder (right hand drive)
- Servicing VW II front brake caliper
- Servicing Girling front brake caliper
- Checking and adjusting brake pressure regulator
- Bleeding brake system on vehicles with and without ABS, ABS/EDL
- Servicing rear brake caliper
- Steering
- Assembly overview - steering column, column tube, steering wheel and airbag steering wheel
- Modified toothing on steering box steering pinion and steering column drive shaft
- Assembly overview: Steering wheel with airbag
- Removing and installing airbag module
- Removing and installing steering wheel with airbag
- Removing and installing coil connector with slip ring
- Removing and installing column tube for height-adjustable steering wheel
- Assembly overview: steering column, column tube, steering wheel and airbag steering wheel
- Modified splines on steering box pinion and steering column universal joint shaft
- Assembly overview: Steering wheel with airbag
- Removing and installing airbag unit
- Removing and installing airbag steering wheel
- Removing and installing centring ring with slip ring
- Removing and installing column tube for height adjustable steering wheel
- Assembly overview - mechanical steering box
- Repairing power assisted steering
- Checking pump delivery pressure
- Checking steering hydraulics pump V119 function, Ecomatic
- Checking steering hydraulics pump V119 delivery pressure, Ecomatic
- Removing and installing steering hydraulics pump V119 , Ecomatic
- Removing and installing power assisted steering box
- Assembly overview - power assisted steering box (TRW)
- Modified toothing on steering box steering pinion and steering column drive shaft
- Modified track rod ball joint for Golf Variant, Golf convertible
- Removing and installing track rod (TRW and ZF power steering box)
- Checking and/or adjusting left-hand track rod length
- Repairing TRW power-assisted steering
- Dismantling and assembling power assisted steering box (TRW)
- Adjusting power steering box when installed
- Adjusting power steering box with new steering rack (TRW)
- Assembly overview - power steering box (ZF)
- Repairing ZF power assisted steering box
- Dismantling and assembling power assisted steering box (ZF)
- Adjusting power steering box (ZF)
- Assembly overview - vane pump, reservoir and hydraulic lines
- Assembly overview: steering hydraulics pump V119 , hydraulic lines, Ecomatic
- Removing and installing power-assisted steering vane pump, vehicles with 1.4l engine
- Removing and installing poly-V-belt
- Removing and installing power steering vane pump, vehicles with 1.8l, 1.9l, 2.0l engine
- Installing vane pump
- Tensioning V-belt
- Removing and installing power-assisted steering vane pump, vehicles with 128 kW engine
- Assembly overview: mechanical steering box
- Adjusting steering box
- Removing and installing mechanical steering box
- Screwing track rod onto rack
- Servicing power assisted steering
- Checking pump delivery pressure
- Checking function of pump for steering hydraulics V 119, Ecomatic
- Checking delivery pressure of power steering pump V 119, Ecomatic
- Removing and installing power steering pump V 119, Ecomatic
- Removing and installing power assisted steering box
- Assembly overview: power assisted steering box (TRW)
- Modified splines on steering box pinion and steering column universal joint shaft
- Modified track rod ball joint, Golf estate, Golf Cabriolet
- Removing and installing track rod (power assisted steering box TRW and ZF)
- Checking left-hand track rod length and if necessary adjusting
- Servicing TRW power assisted steering box
- Dismantling and assembling power assisted steering box (TRW)
- Adjusting power steering box when installed
- Adjusting power steering box with new rack (TRW)
- Assembly overview: power assisted steering box (ZF)
- Servicing ZF power assisted steering box
- Dismantling and assembling power assisted steering box (ZF)
- Adjusting power assisted steering box (ZF)
- Assembly overview: vane pump, reservoir and hydraulic pipes
- Assembly overview: Steering hydraulics pump (V119), hydraulic pipes, Ecomatic
- Removing and installing power assisted steering vane pump (vehicle with 1.4 ltr. engine)
- Removing and installing ribbed belt
- Removing and installing power assisted steering vane pump, vehicles with 1.8 ltr., 1.9 ltr., 2.0 ltr. engine
- Installing vane pump
- Tensioning V-belts
- Removing and installing power assisted steering vane pump, vehicles with 128 kW engine
- Assembly overview - steering column, column tube, steering wheel and airbag steering wheel
- Running gear self-diagnosis for ABS
- Self diagnosis, V.A.G Inspection Service
- Self-diagnosis function, ITT Mark 04
- Electrical/electronic components and fitting locations
- Executing self diagnosis
- Electrical check of the ABS and ABS/EDL ITT Mark 04
- Self-diagnosis function ITT Mark 20 GI
- Faults displayed by warning lamps K47 and K118
- Electrical check of the ABS and ABS/ EDL ITT Mark 20 GI
- Self diagnosis, V.A.G Inspection Service
- Guide for using trailers
- Technical data
- Technical data|Preface
- Technical prerequisites
- Notes on operation and driving
- Technical data|General
- Drawbar load details
- Legal requirements
- Golf 1992 ?, Golf Variant 1994 ?
- Vento 1992 ?
- Technical data
- Wheels and Tyres Guide - Archive
- Wheels, tyres. axle align
- General notes on wheels and tyres (passenger cars)
- Legislative and technical conditions for converting wheel and tyre combinations
- Documents and codes/designations
- Useful information regarding tyres
- Identification markings on the tyre sidewall
- Explanation of tyre markings
- Speed ratings for tyres
- Undulations
- Tyre storage
- Tyre ageing
- Winter tyres
- Winter tyres with speed symbol "V"
- Extra Load (XL) V winter tyres
- Maximum speeds for V and Extra Load (XL) winter tyres
- Reinforced and Extra Load (XL) tyres
- Snow chains
- Tyre wear/ mileage for passenger car tyres
- Tyre wear/ mileage for passenger car tyres|General
- Requirements to be met by tyres
- Wear behaviour of high-speed tyres
- Factors influencing the service life of a tyre
- Driving style
- Tyre maintenance
- Evenly worn tyres
- Measuring tread depth
- One-sided wear
- Outer shoulder wear
- Wear in middle of tyre
- Diagonal washout
- Tyre noise
- Rough running caused by wheels/tyres
- Causes of rough running
- Balancing wheels
- Conducting a road test before balancing wheels
- Balancing wheels on stationary wheel balancing machine
- Vibration control systemVAS 6230
- Finish balancer
- Radial and lateral runout of wheels and tyres
- Checking radial and lateral runout on wheels and tyres with tyre gaugeV.A.G 1435
- Checking radial and lateral runout on wheel rim
- Matching
- Flat spots caused by storage or handling
- Vehicle pulls to one side
- Tyre damage
- General information
- Construction of a radial belted tyre
- Impact damage
- Tyre damage|Cuts
- Damage caused by foreign bodies
- Loss of air from tyre
- Tyre pressure
- Tyre damage due to insufficient tyre pressure
- Rising tyre temperature caused by insufficient inflation pressure
- Tyre damage due to fitting error (fitting damage)
- Tyres with run-flat properties
- Rolling resistance optimised tyres
- Facts about disc-type wheels (passenger cars)
- Fitting and removing wheels
- Breakdown set for VW Vehicles
- Temporary spare tyres and wheels for VW vehicles
- Recommended summer tyres
- Recommended all-season tyres
- Recommended winter tyres
- Wheels, tyres. axle align
- Body
- Body self-diagnosis
- Self diagnosis, V.A.G Inspection Service
- Self-diagnosis of airbag system ? 08.94
- Self diagnosis of airbag system > 08.94
- Airbag system self-diagnosis 09.94 ?
- Self-diagnosis of airbag system 09.94 >
- Self diagnosis, V.A.G Inspection Service
- General body repairs
- Body front
- Bonnet, flaps, cab, central locking
- Front door, central locking
- Front door
- Assembly overview - front door
- Assembly overview - front door (only for 2 and 4-door vehicles with side airbag)
- Installing impact padding (only for 2- and 4-door vehicles with side airbag)
- Removing and installing door
- Adjusting door
- Removing door window
- Adjusting door window
- Removing and installing window regulator
- Repairing electric window regulators
- Electric window regulator with convenience function (automatic opening and closing) and force limitation mechanism
- Overcoming resistance with excess force limitation
- Initialising and releasing automatic closing function
- Assembly overview - door lock with working parts
- Removing and installing door lock
- Removing inner release handle
- Assembly overview - door handle
- Removing and installing door handle
- Maintaining single-key locking
- Central locking
- Assembly overview - central locking
- New couplings and distributor elements for pipe connections
- Removing and installing dual pressure pump
- Removing and installing positioning element for fuel tank flap
- Removing and installing front door positioning element
- Removing and installing rear door lock positioning element
- Removing and installing rear lid positioning element
- Removing and installing rear lid positioning element (estate)
- Functional check of central locking
- Front door
- Rear door,sliding door,wing doors,central locking
- Sliding roof
- Sunroof with glass panel
- Assembly overview - sliding/tilting roof with glass panel
- Removing glass panel for sliding/tilting sunroof
- Installing glass panel for sliding/tilting sunroof
- Adjusting sunroof glass panel height
- Adjusting panel seal
- Checking electric drive (0 position)
- Checking and adjusting parallel running
- Removing and installing sliding headliner ? 08.94
- Removing and installing sliding headliner 09.94 ?
- Removing and installing carrier unit
- Cleaning water drain hoses
- Sunroof with glass panel
- Bumper
- Glazing/window mechanism
- Flush bonded windows
- Flush bonded windows|Tools
- Materials
- Assembly overview - windscreen
- Removing and installing windscreen
- Assembly overview - rear window
- Removing and installing rear window
- Assembly overview - side window
- Removing and installing side window
- Preparing old undamaged window for glazing
- Preparing new window for glazing
- Preparing body flange for glazing
- Installation instructions
- Curing time
- Touching up paint damage
- Cleaning off excess adhesive sealing material
- Flush bonded windows
- Exterior equipment
- Interior equipment
- Passenger protection
- Seat belts
- Safety regulations for belt tensioners
- Disposal of belt tensioner units
- Checking belt tensioner
- Removing and installing front seat belts with belt tensioner
- Removing and installing belt reel with tensioner unit
- Removing and installing front seat belts without belt tensioner
- Removing and installing belt height adjustment
- Removing front anchorage (two-door)
- Removing front anchorage (four-door)
- Removing front belt buckle
- Removing and installing rear seat belts
- Removing and installing rear belt reel
- Removing and installing lap belt and double buckle
- Inspecting seat belts
- Passenger protection|Airbag
- Overview - installation locations
- Safety precautions when working on the airbag
- Disposal of airbag units
- Deactivating the airbag
- Renewing airbag units following an accident
- Removing and installing driver airbag unit
- Removing and installing steering wheel
- Removing and installing return spring with slip ring
- Removing and installing front passenger airbag unit
- Removing and installing driver and front passenger side airbag
- Removing and installing sensor for driver's/front passenger's side airbag
- Removing and installing airbag control unit (J 234)
- Retrofitting airbag (driver side)
- Adapting components
- Seat belts
- Trim, noise insulation
- dash panel
- Door trims
- Pillar and side trims
- Pillar and side trims|Tools
- Removing and installing upper A-pillar trim
- Removing and installing B-pillar trim
- Removing and installing upper C-pillar trim (Golf)
- Removing and installing upper C-pillar trim (Vento)
- Removing and installing upper C-pillar trim (Estate)
- Removing and installing lower C-pillar trim (Golf 4-door, Vento)
- Removing and installing lower C-pillar trim (Estate)
- Removing and installing D-pillar trim (estate)
- Removing and installing side trim (Golf 2-door)
- Luggage/load compartment trim
- Luggage/load compartment trim|Tools
- Removing and installing luggage compartment cover (Golf)
- Removing and installing rear shelf (Vento)
- Removing and installing side trim of luggage compartment (Vento)
- Removing and installing left luggage compartment trim (Estate)
- Removing and installing right luggage compartment trim (Estate)
- Removing and installing luggage compartment floor trim (Estate)
- Removing and installing load sill cover (Estate)
- Rear lid trim
- Roof trims
- Seat frames
- Seat padding, covers
- Front seat covers and padding
- Rear seat covers and padding
- Removing and installing cover and padding for (one-piece) bench seat
- Removing and installing cover and padding for (one-piece) backrest
- Removing and installing covers and padding for (divided) bench seat (Golf, Vento)
- Removing and installing covers and padding for (divided) backrest (Golf, Vento)
- Removing and installing lock (backrest) (Vento)
- Removing and installing covers and padding for bench seat (Estate)
- Removing and installing covers and padding for backrest (Estate)
- General body repairs – Cabriolet
- Self diagnosis, V.A.G Inspection Service
- Self-diagnosis
- Self-diagnosis of airbag system ? 08.94
- Self-diagnosis of airbag system 09.94 ?
- Function
- Starting self-diagnosis of airbag
- Overview of the selectable functions
- Interrogating control unit version
- Control unit VW 3 (example)
- Control unit VW 3 (example)
- Interrogating fault memory
- Erasing fault memory
- End output
- Fault table
- Coding airbag control unit using fault reader V.A.G 1551
- Read measured value block
- Deactivating and activating front passenger's airbag unit (matching) 09.94 ?
- Auxiliary airbag tester VAS 5056
- Final control diagnosis
- Self-diagnosis of central locking remote control
- Functional description
- Initiating self-diagnosis of central locking remote control
- Overview of the selectable functions
- Interrogating control unit version
- Interrogating fault memory
- Final control diagnosis
- Erasing fault memory
- End output
- Fault table
- Read measured value block
- Display group overview
- Adapting ignition keys to remote control
- Adapting a new, additional key
- Synchronising ignition keys to remote control
- Removing and installing batteries for the main key with radio wave remote control
- Removing and installing batteries for hinged main key with remote control system
- Body front
- Bonnet, flaps, cab, central locking
- Front door, central locking
- Front door
- Front door|Tools
- Assembly overview - front door
- Removing and installing door
- Removing and installing door window
- Adjusting door window
- Removing and installing window regulator
- Repairing door lock with actuating components
- Removing and installing door lock
- Assembly overview - door handle
- Removing and installing door handle
- Maintaining single-key locking
- Assembly overview - door handle with interior profile key
- Removing and installing lock cylinder with interior profile key
- Removing inner release handle
- Repairing central locking system
- Assembly overview
- New couplings and distributor elements for pipe connections
- Removing and installing dual pressure pump
- Removing and installing positioning element for fuel tank flap
- Removing and installing door lock positioning element
- Removing and installing rear lid positioning element
- Functional check of central locking
- Activating separate opening of doors with central locking
- Front door
- Convertible top/hard top/canopy
- Convertible top
- Electrical/hydraulic top
- Assembly overview
- Filling and bleeding the hydraulic system
- Removing and installing hydraulic pump
- Assembly overview - impeller for hydraulic pump
- Removing and installing impeller for hydraulic pump
- Assembly overview - oil reservoir, electrical/hydraulic top
- Removing and installing oil reservoir
- Removing and installing the hydraulic cylinder
- Removing and installing hydraulic hose
- Windscreen frame
- Bumper
- Glazing/window mechanism
- Flush bonded windows
- Flush bonded windows|Tools
- Materials
- Assembly overview - windscreen
- Removing and installing windscreen
- Removing and installing water deflector strips
- Preparing old undamaged window for glazing
- Preparing new window for glazing
- Preparing body flange for glazing
- Installation instructions
- Curing time
- Touching up paint damage
- Cleaning off excess adhesive sealing material
- Side window
- Flush bonded windows
- Exterior equipment
- Interior equipment
- Passenger protection
- Removing and installing seat belts
- Assembly overview - seat belts
- Removing and installing belt height adjustment
- Removing and installing front belt reel and anchor rail
- Safety regulations for belt tensioners
- Disposal of belt tensioner units
- Checking belt tensioner
- Removing and installing front seat belt with belt tensioner
- Assembly overview - belt reel with tensioner unit
- Removing and installing belt reel with tensioner unit
- Removing and installing rear belt reel
- Removing and installing rear belt buckle
- Removing and installing front belt buckle
- Inspecting seat belts
- Passenger protection|Airbag
- Overview - installation locations
- Safety precautions when working on the airbag
- Disposal of airbag units
- Deactivating the airbag
- Renewing airbag units following an accident
- Assembly overview - driver airbag unit ? 02.98
- Removing and installing driver's airbag unit ? 02.98
- Assembly overview - driver airbag unit 03.98 ?
- Removing and installing driver's airbag unit 03.98 ?
- Removing and installing steering wheel
- Removing and installing return spring with slip ring
- Removing and installing front passenger airbag unit
- Removing and installing driver and front passenger side airbag
- Assembly overview - driver/front passenger side airbag sensor
- Removing and installing sensor for driver's/front passenger's side airbag
- Removing and installing airbag control unit (J 234)
- Removing and installing seat belts
- Trim, noise insulation
- dash panel
- Removing and installing centre console
- Removing and installing dash panel
- Removing and installing cover for relay plate
- Removing and installing driver side storage compartment
- Removing and installing passenger side storage compartment
- Removing and installing heating controls
- Removing and installing instrument panel
- Repairing glove box
- Door trims
- Pillar and side trims
- Rear lid trim
- dash panel
- Seat frames
- Seat padding, covers
- Self diagnosis, V.A.G Inspection Service
- Body self-diagnosis
- Automatic gearbox
- Automatic gearbox 096
- Technical data
- Self diagnosis, V.A.G Inspection Service
- Torque converter
- Automatic gearbox, control, assembly, housing
- Servicing shift mechanism
- Checking shift mechanism
- Checking and adjusting selector lever cable
- Checking ignition key removal lock (vehicles with ignition key removal lock)
- Dismantling and assembling shift mechanism
- Dismantling and assembling shift mechanism (vehicles with ignition key removal lock)
- Dismantling and assembling selector lever (vehicles with ignition key removal lock)
- Removing and installing locking cable (vehicles with ignition key removal lock)
- Adjusting locking cable (vehicles with ignition key removal lock)
- Checking gearbox
- Removing and installing gearbox
- Checking and topping up ATF level
- Gearbox with selector elements up to 12.92
- Dismantling and assembling gearbox
- Removing and installing ATF cooler and ATF filler tube
- Dismantling and assembling planetary gearbox -Overview-
- I - Removing and installing ATF pump to supporting tube
- II - Removing and installing reverse gear clutch -K2- to small sun gear
- III - Removing and installing free wheel and reverse gear brake -B1-
- IV - Planet carrier and gearbox housing with input gear and cover
- Dismantling and assembling planetary gearbox
- Overview of all planetary gearbox adjustments
- Adjusting planet carrier
- Adjusting reverse gear brake -B1-
- Adjusting clutch play between -K1- and -K2-
- Adjusting 2nd and 4th gear brake -B2-
- Servicing shift mechanism
- Automatic gearbox, gears, control
- Dismantling and assembling ATF pump
- Dismantling and assembling free wheel with -B1- piston
- Dismantling and assembling 1st to 3rd gear clutch -K1- with turbine shaft on gearboxes up to 12.92
- Dismantling and assembling reverse gear clutch -K2-
- Dismantling and assembling 3rd and 4th gear clutch -K3- with pump shaft on gearboxes up to 12.92
- Removing and installing valve body
- Dismantling and assembling parking lock
- Final drive, differential, differential lock
- Automatic gearbox 096
- Vehicle electrics
- Electrical system
- Self diagnosis, V.A.G Inspection Service
- Self-diagnosis
- Self-diagnosis of immobilizer
- Additional information and prerequisites for work requiring the 7-digit PIN
- Performing self-diagnosis of immobilizer
- Reading measured value block
- Adapting ignition keys
- Lost key procedure
- Setting when changing immobilizer control unit (coding control unit)
- Procedure after changing immobilizer control unit
- Procedure after changing engine control unit (Adaption)
- Procedure when immobilizer control unit and engine control unit have been changed
- Procedure for immobilizer malfunctions
- Activating used engine control unit
- Self-diagnosis of radio systems for Golf Convertible 05.98 >
- Starter-current supply-CC
- Starter-current supply-CC|Battery
- Starter-current supply-CC|Starter
- Alternator with ribbed belt
- 4-Cylinder Diesel and petrol engines with power-assisted steering
- Diesel engine with power-assisted steering and air conditioner compressor
- 4-Cylinder injection engine with power-assisted steering and air conditioner compressor
- 6-Cyl. petrol engine
- Belt drive
- Checking and adjusting ribbed belt tension
- Removing and installing ribbed belt, 4 cylinder engine
- Removing and installing ribbed belt, 6-Cyl. engine
- Checking alternator carbon brushes
- Replacing ribbed belt pulley on alternator
- Removing and installing ribbed belt pulley with freewheel
- Mechanical cruise control system (CCS) in petrol and diesel engine vehicles (not TDI and SDI)
- Electronic cruise control system (CCS) in vehicles with TDI and SDI engines
- Instruments, GCI
- Infotainment
- Radio systems
- Radio system overview
- Radio system "alpha"
- Radio system "BETA"
- Radio system "GAMMA"
- Radio system "gamma" with active loudspeaker system
- Removing and installing radio >1993
- Removing and installing radio 1994 >
- Electronic anti-theft system for radio units 1994 >
- Activating electronic anti-theft system for radio units 1994 >
- Removing and installing cassette storage box
- Removing and installing CD changer in Golf Convertible
- Radio systems for Golf Convertible 05.98 >
- Radio system overview
- Radio system "BETA"
- Radio system "GAMMA"
- Removing and installing CD changer
- Removing and installing radio
- Electronic anti-theft system
- Activating electronic anti-theft coding
- Installing radios > 04.98 in vehicles from 05.98 >
- Installing radios of radio generation 05.98 > in vehicles >04.98
- Loudspeaker system
- Removing and installing front right treble loudspeaker
- Removing and installing front left treble loudspeaker
- Removing and installing rear bass loudspeakers (2-door)
- Removing and installing rear treble loudspeakers (2-door)
- Removing and installing rear bass loudspeakers (4-door)
- Removing and installing rear treble loudspeakers (4-door)
- Removing and installing front (bass) active loudspeakers
- Removing and installing rear bass speakers with integrated dome type treble speakers (Golf Convertible)
- Aerial systems
- Digital Sound System (DSP), Golf saloon
- Digital Sound System (DSP), Golf Convertible
- Radio systems
- Windscreen wipe/wash system
- Lights, lamps, switches outside
- Headlight
- Headlight for Golf Convertible from March 1998
- Front fog lights
- Front turn signals
- Side mounted turn signals
- Tail lights
- Assembly overview: Tail lights, Golf and Golf Convertible
- Removing tail light bulb holder
- Removing and installing rear light
- Assembly overview: Tail lights, Golf Estate
- Removing tail light bulb holder
- Removing and installing rear light
- Assembly overview: Tail lights, Vento
- Removing tail light bulb holder
- Removing and installing tail light in side panel
- Removing and installing tail light in tailgate
- Number plate lights
- Additional brake light
- Steering column switch and ignition/starter switch
- Lights, lamps, switches inside, anti-theft system
- Immobilizer
- Removing and installing immobilizer
- Removing and installing immobilizer reading coil -D2-
- Retrofitting fuel shut-off valve control unit
- Installing fuel shut-off valve control unit
- Removing fuel shut-off valve control unit
- Adapting fuel cut-off valve control unit to immobilizer control unit
- Immobilizer functional check
- Servicing anti-theft alarm (ATA)
- Assembly overview: Anti-theft alarm system (ATA)
- Removing and installing anti-theft alarm system contact switch (F120)
- Removing anti-theft system warning lamp (K 95)
- Removing and installing contact switch in tailgate/anti-theft warning system lock cylinder (F 124)
- Removing and installing anti-theft alarm system horn (H8)
- Removing and installing anti-theft alarm system control unit (J 284)
- Interior lights and switches
- Removing and installing sliding roof switch -E8-
- Removing and installing front left door contact switch
- Removing and installing luggage compartment light switch
- Removing and installing luggage compartment light switch for Golf Convertible from March 1998
- Removing and installing front left electric window switch -E40-
- Removing and installing mirror adjustment switch -E43- with mirror adjustment change-over switch -E48-
- Removing and installing light switch
- Removing and installing headlight range control adjuster -E102-
- Removing and installing heated rear window switch
- Removing and installing heated driver's seat regulating switch -E94- and heated front passenger's seat regulating switch -E95-
- Removing and installing interior light
- Removing and installing glove box light -W6-
- Removing and installing luggage compartment light -W3-
- Removing and installing hazard warning light switch in Golf Convertible 10.98 >
- Removing and installing hazard warning light switch additional relay in Golf Convertible 10.98 >
- Immobilizer
- Wiring
- Self diagnosis, V.A.G Inspection Service
- Electrical system
- Power transmission
- 5-speed manual gearbox 02J
- Technical data
- Clutch, control
- Gearbox mechanics,operation, construction,diff.
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- Automatic gearbox 01M - from 01.95
- Technical data
- Torque converter
- Automatic gearbox, control, assembly, housing
- Servicing shift mechanism
- Checking shift mechanism
- Checking and adjusting selector lever cable
- Checking ignition key removal lock (vehicles with ignition key removal lock)
- Dismantling and assembling selector mechanism
- Dismantling and assembling shift mechanism (vehicles with ignition key removal lock)
- Dismantling and assembling selector lever (vehicles with ignition key removal lock)
- Removing and installing locking cable (vehicles with ignition key removal lock)
- Adjusting locking cable (vehicles with ignition key removal lock)
- Checking gearbox
- Removing and installing gearbox
- Checking and topping up ATF level
- Gearbox with selector elements
- Dismantling and assembling gearbox
- Removing and installing ATF cooler and ATF filler tube
- Dismantling and assembling planetary gearbox -Overview-
- I - Removing and installing ATF pump to supporting tube
- II - Removing and installing reverse gear clutch -K2- to large sun wheel
- III - Removing and installing freewheel and reverse gear brake -B1-
- IV - Planet carrier and gearbox housing with input gear and cover
- Dismantling and assembling planetary gearbox
- Overview of all planetary gearbox adjustments
- Adjusting planet carrier
- Adjusting reverse gear brake -B1-
- Adjusting clutch play between -K1- and -K2-
- Adjusting 2nd and 4th gear brake -B2-
- Servicing shift mechanism
- Automatic gearbox, gears, control
- Dismantling and assembling ATF pump
- Dismantling and assembling freewheel with -B1- piston
- Dismantling and assembling 1st to 3rd gear clutch -K1-
- Dismantling and assembling reverse gear clutch -K2-
- Dismantling and assembling 3rd and 4th gear clutch -K3- with turbine shaft
- Removing and installing valve chest
- Dismantling and assembling parking lock
- Final drive, differential, differential lock
- Automatic gearbox 096
- Technical data
- Self diagnosis, V.A.G Inspection Service
- Self-diagnosis function
- Electrical and electronic components and their locations
- Performing self-diagnosis
- Gearbox: Electrical check
- Torque converter
- Automatic gearbox, control, assembly, housing
- Repairing selector mechanism
- Checking selector mechanism
- Checking and adjusting selector lever cable
- Checking ignition key withdrawal lock (vehicles with ignition key withdrawal lock)
- Dismantling and assembling shift mechanism
- Dismantling and assembling selector mechanism (vehicles with ignition key withdrawal lock)
- Dismantling and assembling selector lever (vehicles with ignition key withdrawal lock)
- Removing and installing locking cable (vehicles with ignition key withdrawal lock)
- Adjusting locking cable (vehicles with ignition key withdrawal lock)
- Checking gearbox
- Removing and installing gearbox
- Checking ATF level and topping up
- Gearbox with selector elements ? 12.92
- Dismantling and assembling gearbox
- Removing and installing ATF cooler and ATF filler tube
- Overview - dismantling and assembling planetary gearbox
- I - Removing and installing ATF pump to support tube
- II - Removing and installing reverse clutch -K2- to small sun gear
- III - Removing and installing freewheel and reverse gear brake -B1-
- IV - Planet carrier and gearbox housing with input gear and cover
- Dismantling and assembling planetary gearbox
- Overview - all planetary gearbox adjustments
- Adjusting planet carrier
- Adjusting reverse gear brake -B1-
- Adjusting clutch play between -K1- and -K2-
- Adjusting 2nd and 4th gear brake -B2-
- Repairing selector mechanism
- Automatic gearbox, gears, control
- Final drive, differential, differential lock
- Checking gear oil in final drive
- Removing and installing drive flange seal
- Dismantling and assembling final drive
- Removing and installing input gear
- Removing and installing pinion shaft
- Removing and installing differential
- Dismantling and assembling differential
- Adjusting final drive
- Adjusting pinion shaft
- Adjusting input gear
- Adjusting differential
- Checking gear oil in final drive
- Automatic gearbox self- diagnosis 01M - from 01.95
- Self diagnosis, V.A.G Inspection Service
- 5-Speed manual gearbox 02C four wheel drive
- Technical data
- Clutch, control
- Gearbox mechanics,operation, construction,diff.
- Servicing gear selector mechanism
- Removing and installing gearbox
- Removing and installing bevel box
- Checking oil in manual gearbox with bevel box
- Dismantling and assembling gearbox
- Servicing gearbox housing and clutch housing
- Dismantling and assembling gearbox selector mechanism
- Dismantling and assembling selector forks
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- Renewing left-hand flange shaft or right-hand drive flange oil seals (gearbox installed)
- Renewing bevel box output flange oil seal (bevel box removed)
- Dismantling and assembling differential
- Adjustment overview
- Adjusting differential
- Dismantling and assembling bevel box
- Adjusting shaft bevel gear and bevel gear (gear set)
- Removing and installing propshaft
- Servicing propshaft
- Checking function of viscous coupling
- Removing and installing viscous coupling
- Removing and installing viscous coupling seal
- Removing and installing drive flange oil seal (rear final drive)
- Functional check of free-wheel
- Functional check of free-wheel lock
- Removing and installing rear final drive
- Checking rear final drive oil
- Dismantling and assembling rear final drive
- Removing viscous coupling and rear axle housing from bevel gear housing
- Servicing shaft bevel gear bearings
- Pressing bevel gear off and on input shaft
- Servicing bevel gear/input shaft bearings
- Servicing differential bearings
- Installing rear axle housing on bevel gear housing and building on viscous coupling
- Dismantling and assembling differential and freewheel (assembly overview)
- Dismantling and assembling differential (sequence)
- Removing and installing freewheel (sequence)
- Dismantling and assembling freewheel (sequence)
- Adjusting bevel gear and shaft bevel gear (gear set)
- 5-speed manual gearbox 02J
- Power unit
- Simos injection and ignition system
- Self diagnosis, V.A.G Inspection Service
- Self-diagnosis
- Function
- Technical data of self-diagnosis
- Connecting fault reader V.A.G 1551 and selecting engine electronics control unit
- Coding Simos control unit
- Interrogating and erasing fault memory
- Fault table
- Final control diagnosis
- Read measured value block
- Display group overview, engine codes ADY, AGG, AKR
- Display group overview, engine codes AFT, AKS
- Self-diagnosis
- Mixture preparation system, electronic inj.,Gas
- Simos injection and ignition system
- Fitting locations overview
- Servicing injection part
- Dismantling and assembling intake manifold, engine codes ADY, AGG, AKR
- Dismantling and assembling intake manifold upper part, engine codes AFT, AKS
- Dismantling and assembling intake manifold lower part, engine codes AFT, AKS
- Dismantling and assembling air cleaner
- Safety precautions
- Rules for cleanliness
- Technical data
- Idling check
- Performing basic setting
- Checking Lambda probe and Lambda control
- Checking Lambda probe heating
- Checking engine operating mode
- Checking intake manifold change-over valve
- Checking air mass meter
- Checking throttle valve control part
- Checking coolant temperature sender
- Checking intake air temperature sender
- Checking engine speed sender
- Testing speed signal
- Checking control unit voltage supply
- Matching engine electronic control unit to electronic immobilizer
- Checking air conditioner and air conditioner compressor signals
- Checking starter signal
- Checking injectors
- Checking fuel pressure regulator and holding pressure
- Checking intake air system for leaks (unmetered air)
- Simos injection and ignition system
- Ignition system, glow plug system
- Self diagnosis, V.A.G Inspection Service
- Motronic injection and ignition system
- Self diagnosis, V.A.G Inspection Service
- Mixture preparation system, electronic inj.,Gas
- Servicing injection system
- Fitting locations overview
- General notes on injection
- Removing and installing parts of the injection system
- Dismantling and assembling fuel rail with injectors
- Dismantling and assembling intake manifold
- Dismantling and assembling air cleaner
- Safety precautions
- Rules for cleanliness
- Technical data
- Performing basic setting
- Checking Lambda probe and Lambda control
- Checking Lambda probe heating
- Checking engine operating mode
- Checking throttle valve control part
- Checking intake manifold pressure sender
- Testing speed signal
- Checking coolant temperature sender
- Checking intake air temperature sender
- Checking control unit voltage supply
- Matching engine control unit to electronic immobilizer
- Checking injectors
- Checking fuel pressure regulator and holding pressure
- Checking intake air system for leaks (unmetered air)
- Checking intake air preheating
- Wire routing engine wiring loom
- Servicing injection system
- Ignition system, glow plug system
- Servicing ignition system
- General notes to ignition system
- Removing and installing parts of the ignition system
- Dismantling and assembling distributor
- Safety precautions
- Adjustment data, Spark plugs
- Checking and adjusting ignition timing
- Checking Hall sender
- Checking ignition transformer
- Checking ignition transformer output stage
- Checking knock sensor
- Servicing ignition system
- Ecomatic Self-diagnosis
- Self diagnosis, V.A.G Inspection Service
- Digifant Injection and Ignition system (2 valve)
- Self diagnosis, V.A.G Inspection Service
- Mixture preparation system, electronic inj.,Gas
- Digifant injection and ignition system
- Fitting locations overview
- Servicing injection part
- Safety precautions
- Rules for cleanliness
- Technical data
- Idling check
- Checking Lambda probe and Lambda control
- Checking acceleration/full throttle enrichment and overrun cut-off
- Checking engine operating mode
- Checking throttle valve potentiometer
- Matching automatic gearbox control unit and throttle valve potentiometer to one another
- Checking coolant temperature sender
- Checking intake air temperature sender
- Checking air mass meter potentiometer
- Checking control unit voltage supply
- Checking fuel pressure regulator and holding pressure
- Checking cold start valve
- Removing and installing injectors
- Checking injectors
- Checking intake air system for leaks (unmetered air)
- Checking intake air preheating
- Basic throttle valve setting
- Vacuum hose connection diagram
- Digifant injection and ignition system
- Ignition system, glow plug system
- Motronic injection and ignition system (6-Cyl. engine)
- Self diagnosis, V.A.G Inspection Service
- Mixture preparation system, electronic inj.,Gas
- Servicing injection system
- Fitting locations overview
- General notes on injection
- Removing and installing parts of the injection system
- Dismantling and assembling air cleaner
- Dismantling and assembling fuel rail with injectors
- Removing and installing throttle valve control part
- Safety precautions
- Rules for cleanliness
- Technical data
- Checking components
- Checking Lambda probe heating
- Checking air mass meter
- Checking throttle valve control part
- Checking throttle valve potentiometer
- Checking coolant temperature sender
- Checking intake manifold temperature sender
- Checking engine speed sender
- Checking fuel pressure regulator and holding pressure
- Checking intake air system for leaks (unmetered air)
- Matching engine electronic control unit to electronic immobilizer
- Removing and installing injectors
- Checking injectors
- Checking and adjusting throttle closing damper
- Matching automatic gearbox control unit and throttle valve potentiometer to one another
- Checking functions
- Engine control unit
- Checking additional signals
- Servicing injection system
- Ignition system, glow plug system
- Mono Motronic injection and ignition system
- Self diagnosis, V.A.G Inspection Service
- Self diagnosis
- Function
- Technical data of self diagnosis
- Connecting fault reader V.A.G 1551 and selecting engine electronics control unit
- Interrogating fault memory
- Fault table
- Erasing fault memory
- Final control diagnosis
- Erasing values learnt by engine electronics control unit
- Read measured value block and basic settings
- Display group overview
- Self-diagnosis
- Function
- Technical data of self-diagnosis
- Connecting fault reader V.A.G 1551 and selecting engine electronics control unit
- Interrogating fault memory
- Fault table
- Erasing fault memory
- Final control diagnosis
- Coding control unit
- Erasing values learnt by engine electronics control unit
- Read measured value block and basic settings
- Display group overview
- Self diagnosis
- Mixture preparation system, electronic inj.,Gas
- Mono-Motronic injection and ignition system
- Fitting locations overview
- Servicing injection part
- Dismantling and assembling intake manifold
- Dismantling and assembling wheel housing mounted air cleaner and intake elbow
- Dismantling and assembling round air cleaner
- Servicing injection unit
- Safety precautions
- Rules for cleanliness
- Technical data
- Idling speed check
- Checking Lambda probe and Lambda control
- Checking Lambda probe heating
- Checking engine operating mode
- Checking overrun cut-off
- Checking throttle valve positioner
- Checking and adjusting idling switch
- Checking sender for throttle valve positioner
- Checking throttle valve potentiometer
- Checking coolant temperature sender
- Checking intake air temperature sender
- Checking injector
- Checking speed signal
- Checking control unit voltage supply
- Matching engine electronic control unit to electronic immobilizer
- Checking fuel pressure regulator and holding pressure
- Adapting idling speed
- Checking intake air system for leaks (unmetered air)
- Checking intake air preheating
- Wire routing engine wiring loom
- Mono-Motronic injection and ignition system
- Ignition system, glow plug system
- Self diagnosis, V.A.G Inspection Service
- Diesel injection and glow plug system
- Self diagnosis, V.A.G Inspection Service
- Fuel preparation system Diesel injection
- Servicing fuel injection system
- Injection pump with two-part sprocket
- Injection pump with two-part sprocket
- Servicing fuel filter
- Rules for cleanliness
- Checking fuel system for leaks
- Actuator controlled, load-dependent injection timing
- Removing and installing injection pump
- Checking and adjusting injection pump timing
- Checking valve timing
- Adjusting idling speed, idling speed boost and engine governed speed
- Load change speed
- Residual volume basic setting
- Idling speed boost actuator
- Checking commencement of injection valve
- Checking engine temperature sender
- Resistance figures for engine temperature sender
- Checking idling speed boost valve
- Check full load stop valve, engine 1Y
- Removing and installing injectors
- Servicing injectors
- Checking injector nozzle valve tip for damage, injection pressure and for leakage.
- Servicing injection pump
- Removing and installing throttle lever or return spring
- Renewing pump cover throttle lever bush, pump cover gasket and throttle lever shaft O-ring
- Renewing fuel delivery adjusting screw O-ring
- Renewing idling speed boost shaft O-ring
- Renewing injection timing device cover O-ring
- Renewing CSA lever/cover O-ring
- Sealing injection pump connections
- Servicing fuel injection system
- Ignition system, glow plug system
- Motronic injection and ignition system from 08.95
- Self diagnosis, V.A.G Inspection Service
- Self diagnosis
- Function
- Significance of the exhaust gas warning lamp MIL (Malfunction Indicator Lamp)
- Technical data of self diagnosis
- Connecting fault reader V.A.G 1551 and selecting engine electronics control unit
- Coding control unit
- Interrogating fault memory
- Fault table
- Erasing fault memory
- Reading-out readiness code
- Generating readiness code
- Final control diagnosis
- Read measured value block
- Display group overview
- Self diagnosis
- Mixture preparation system, electronic inj.,Gas
- Motronic injection and ignition system
- Fitting locations overview
- Servicing injection part
- Dismantling and assembling intake manifold - Upper part
- Dismantling and assembling intake manifold - lower part
- Dismantling and assembling air cleaner
- Safety precautions
- Rules for cleanliness
- Technical data
- Idling check
- Checking Lambda probe and Lambda control before catalyst
- Checking Lambda probe heating for Lambda probe before catalyst
- Check Lambda probe and Lambda control after catalyst
- Check Lambda probe heating after catalyst
- Checking Lambda probe ageing Lambda probe before catalyst
- Checking engine operating mode
- Checking air mass meter
- Checking throttle valve control part
- Performing basic setting
- Checking coolant temperature sender
- Checking intake manifold temperature sender
- Checking engine speed sender
- Checking speed signal
- Checking control unit voltage supply
- Checking signal from automatic gearbox
- Checking signal from air conditioner compressor
- Checking injectors
- Checking fuel pressure regulator and holding pressure
- Checking intake air system for leaks (unmetered air)
- Checking intake air preheating
- Motronic injection and ignition system
- Ignition system, glow plug system
- Motronic injection and ignition system
- Servicing ignition part
- Safety precautions
- Test data, spark plugs
- Removing and installing distributor
- Checking ignition timing
- Checking misfire detection
- Checking ignition timing control
- Checking Hall sender
- Checking knock sensor and knock control
- Checking ignition transformer
- Checking ignition transformer output stage
- Motronic injection and ignition system
- Self diagnosis, V.A.G Inspection Service
- Digifant injection and ignition system (4-valve)
- Self diagnosis, V.A.G Inspection Service
- Self diagnosis
- Function
- Technical data of self diagnosis
- Connecting fault reader V.A.G 1551 and selecting engine electronics control unit
- Interrogating and erasing fault memory
- Fault table Digifant 3.0
- Fault table Digifant 3.2
- Final control diagnosis
- Read measured value block and basic settings
- Display group overview Digifant 3.0
- Display group overview Digifant 3.2
- Self diagnosis
- Mixture preparation system, electronic inj.,Gas
- Digifant injection and ignition system
- Fitting locations overview
- Servicing injection part
- Dismantling and assembling intake manifold upper part
- Dismantling and assembling intake manifold lower part
- Dismantling and assembling air cleaner
- Safety precautions
- Rules for cleanliness
- Technical data
- Performing basic setting
- Checking Lambda probe and Lambda control
- Checking Lambda probe heating
- Checking idling stabilization
- Checking acceleration/full throttle enrichment and overrun cut-off
- Checking engine operating mode
- Checking throttle valve potentiometer
- Checking coolant temperature sender
- Checking intake air temperature sender
- Checking engine speed sender
- Checking idling switch
- Replacing and adjusting idling switch
- Checking control unit voltage supply
- Matching engine electronic control unit to electronic immobilizer
- Checking starter signal
- Checking injectors
- Checking fuel pressure regulator and holding pressure
- Checking intake air system for leaks (unmetered air)
- Checking intake air preheating
- Digifant injection and ignition system
- Ignition system, glow plug system
- Digifant injection and ignition system
- Servicing ignition part
- Dismantling and assembling distributor
- Safety precautions
- Test data, spark plugs
- Checking ignition timing control
- Checking No. 1 Cyl. recognition sender/Hall sender
- Checking ignition transformer
- Checking ignition transformer output stage
- Checking knock sensors
- Renewing rotor arm
- Digifant injection and ignition system
- Self diagnosis, V.A.G Inspection Service
- 1AV fuel injection and ignition system
- Self diagnosis, V.A.G Inspection Service
- Mixture preparation system, electronic inj.,Gas
- Servicing injection system
- Fitting locations overview
- General notes on injection
- Removing and installing parts of the injection system
- Dismantling and assembling fuel manifold with injectors
- Dismantling and assembling intake manifold
- Dismantling and assembling air cleaner
- Safety precautions
- Rules for cleanliness
- Technical data
- Performing basic setting
- Checking Lambda probe and Lambda control
- Checking Lambda probe heating
- Checking engine operating mode
- Checking throttle valve control part
- Checking intake manifold pressure sender
- Checking speed signal
- Checking coolant temperature sender
- Checking intake air temperature sender
- Checking control unit voltage supply
- Matching engine control unit to electronic immobilizer
- Checking injectors
- Checking fuel pressure regulator and holding pressure
- Checking intake air system for leaks (unmetered air)
- Checking intake air preheating
- Wire routing engine wiring loom
- Servicing injection system
- Ignition system, glow plug system
- Servicing ignition system
- General notes to ignition system
- Removing and installing parts of the ignition system
- Dismantling and assembling distributor
- Safety precautions
- Adjustment data, Spark plugs
- Checking and adjusting ignition timing
- Checking Hall sender
- Checking ignition transformer
- Checking ignition transformer output stage
- Checking knock sensor
- Servicing ignition system
- Motronic injection and ignition system (4-cyl. engine)
- Self diagnosis, V.A.G Inspection Service
- General to self-diagnosis
- Self diagnosis
- Fault memory
- Fault table: SAE P0 codes
- Fault table: SAE P1 codes
- Electrical check
- Final control diagnosis
- READINESS code
- Measured value blocks
- Evaluating measured value blocks, display groups 0...9 -Basic functions-
- Evaluating measured value blocks, display groups 10...29, 212 -Ignition-
- Evaluating measured value blocks, display grps 30...49, 99 -Lambda regulation-
- Evaluating measured value blocks, display groups 50...69 -Speed regulation-
- Evaluating measured value blocks, display groups 70...79 -Reducing emissions-
- Evaluating measured value blocks, display groups 80...100 -Readiness code-
- Mixture preparation system, electronic inj.,Gas
- Motronic injection and ignition system
- Fitting locations overview
- Servicing injection part
- Dismantling and assembling intake manifold - Upper part
- Dismantling and assembling intake manifold - lower part
- Dismantling and assembling air cleaner
- Safety precautions
- Rules for cleanliness
- Technical data
- Idling check
- Checking idling stabilization
- Checking Lambda probe and Lambda control
- Checking engine operation
- Checking throttle valve potentiometer
- Matching automatic gearbox control unit and throttle valve potentiometer to one another
- Checking intake manifold temperature sender
- Checking coolant temperature sender
- Checking speed signal
- Matching engine electronic control unit to electronic immobilizer
- Checking fuel pressure regulator and holding pressure
- Checking injectors
- Checking intake air system for leaks (outside air)
- Checking intake air preheating
- Servicing injection system
- Fitting locations overview
- General notes on injection
- Removing and installing parts of the injection system
- Dismantling and assembling intake manifold - Upper part
- Dismantling and assembling intake manifold - lower part
- Dismantling and assembling air cleaner
- Safety precautions
- Rules for cleanliness
- Technical data
- Checking components
- Checking Lambda probe heating for Lambda probe before catalyst
- Checking Lambda probe heating for Lambda probe after catalyst
- Checking air mass meter
- Checking throttle valve control part
- Checking coolant temperature sender
- Checking intake air temperature sender
- Checking engine speed sender
- Checking injectors
- Checking fuel pressure regulator and holding pressure
- Checking intake air system for leaks (unmetered air)
- Checking functions
- Engine control unit
- Checking additional signals
- Motronic injection and ignition system
- Ignition system, glow plug system
- Motronic injection and ignition system
- Servicing ignition system
- General notes on ignition system
- Removing and installing parts of the ignition system
- Safety precautions
- Test data, spark plugs
- Installing distributor
- Checking and adjusting distributor basic setting
- Checking Hall sender
- Checking ignition transformer and output stage
- Checking knock sensor
- Check misfiring recognition
- Self diagnosis, V.A.G Inspection Service
- Diesel direct injection and glow plug system
- Self diagnosis, V.A.G Inspection Service
- Self-diagnosis
- Fault memory
- Final control diagnosis
- Measured value blocks
- Safety precautions
- Reading measured value block
- Display group overview engine codes AFN, AVG, AHU, ALE, 1Z
- Evaluating measured value blocks, engine codes AHU, 1Z
- Evaluating measured value blocks, engine codes AFN, AVG
- Evaluating measured value blocks, engine code ALE
- Display group overview engine code AEY
- Evaluating measured value blocks, engine code AEY
- Fuel preparation system Diesel injection
- Servicing Diesel direct injection system
- Safety precautions
- Rules for cleanliness
- Fitting locations overview
- Servicing injection pump
- Servicing fuel filter
- Servicing accelerator linkage
- Setting engine to TDC number 1 cylinder, engine removed
- Removing, installing and adjusting accelerator position sender
- Checking sender adjustment
- Checking throttle valve positioner housing
- Removing and installing injection pump
- Dynamically checking and adjusting commencement of injection
- Checking valve timing
- Removing and installing injectors
- Servicing injectors
- Renewing injection timing device cover O-ring
- Checking components and functions
- Wiring and component check with test box V.A.G 1598/18
- Checking engine speed sender
- Checking intake manifold pressure sender and elevation sender
- Checking coolant temperature sender
- Checking brake light switch and brake pedal switch
- Checking clutch pedal switch
- Checking intake manifold temperature sender
- Checking intake air temperature sender
- Checking Diesel direct injection system voltage supply
- Checking fuel temperature sender
- Checking modulating piston movement sender and quantity adjuster
- Checking needle lift sender
- Checking injection timing control range
- Checking charge pressure control
- Hose connection diagram for charge pressure control, engine codes AFN, AVG
- Checking valve for throttle butterfly
- Checking exhaust gas recirculation and air mass meter function
- Checking speedometer sender
- Checking accelerator position sender
- Replacing, coding and matching engine control unit
- Servicing Diesel direct injection system
- Ignition system, glow plug system
- Self diagnosis, V.A.G Inspection Service
- 6-cyl. fuel injection engine Mechanics
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Removing and installing parts of cooling system
- Parts of cooling system body side
- Parts of cooling system engine side
- Dismantling and assembling coolant thermostat housing
- Draining and filling cooling system
- Removing and installing radiator and radiator fan
- Removing and installing coolant pump
- Checking coolant continued circulation pump and radiator fan run-on
- Removing and installing parts of cooling system
- Fuel supply, gas operation
- Removing and installing parts of fuel supply system
- Safety precautions when working on the fuel supply system
- Rules for cleanliness
- Removing and installing fuel tank with its attachments and fuel filter, front wheel drive
- Removing and installing fuel tank with its attachments and fuel filter, four wheel drive
- Removing and installing fuel delivery unit, four wheel drive
- Removing and installing fuel delivery unit
- Adjusting throttle cable
- Checking fuel pump
- Removing and installing parts of the activated charcoal filter system
- Checking fuel tank breather
- Removing and installing parts of fuel supply system
- Exhaust system
- 4-cyl. diesel engine, Mechanics
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Fuel supply, gas operation
- Removing and installing parts of fuel supply system
- Removing and installing fuel tank with its attachments, front drive
- Fuel tank with its attachments, four wheel drive
- Safety precautions when working on the fuel supply system
- Rules for cleanliness
- Removing and installing fuel delivery unit, four wheel drive
- Servicing accelerator mechanism
- Servicing cold start accelerator (CSA) operating cable
- Adjusting CSA operating cable
- Removing and installing parts of fuel supply system
- Exhaust turbocharger, G-charger
- Charge air system with turbocharger
- Removing and installing turbocharger with attachments
- Removing and installing parts of charge air cooling system
- Rules for cleanliness
- Turbocharger hose/pipe connections
- Removing and installing turbocharger
- Checking turbocharger
- Checking pressure unit for charge pressure regulating valve
- Removing and installing pressure unit for charge pressure regulating valve
- Charge air system with turbocharger
- Exhaust system
- Removing and installing parts of exhaust system, front wheel drive
- Engine code 1Y
- Front exhaust pipe and catalyst with attachments, engine codes 1Z, AHU, ALE
- Front exhaust pipe and catalyst with attachments, engine codes AFN, AVG
- Exhaust manifold, front exhaust pipe and catalyst with attachments, engine code AEY
- Silencer with mountings, engine codes 1Z, AEY, AFN, AVG, AHU, ALE
- Engine code AAZ
- Removing and installing parts of exhaust system, four wheel drive
- Exhaust gas recirculation system, engine codes 1Y, AEY
- Exhaust gas recirculation system, engine codes AFN, AVG, AHU, ALE, 1Z
- Exhaust gas recirculation system, engine code AAZ
- Removing and installing parts of exhaust system, front wheel drive
- 4-Cyl. Injection Engine, Mechanic
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Fuel supply, gas operation
- Removing and installing parts of fuel supply system
- Removing and installing fuel tank with its attachments and fuel filter
- Safety precautions when working on the fuel supply system
- Rules for cleanliness
- Adjusting throttle cable
- Removing and installing fuel delivery unit
- Checking fuel pump
- Servicing the activated charcoal filter system
- Checking fuel tank breather
- Removing and installing parts of fuel supply system
- Exhaust system
- 4-Cyl. injection engine, Mechanics (1.4 and 1.6 l engine)
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Fuel supply, gas operation
- Removing and installing parts of fuel supply system
- Removing and installing fuel tank with its attachments
- Safety precautions when working on the fuel supply system
- Rules for cleanliness
- Adjusting throttle cable
- Removing and installing fuel delivery unit
- Checking fuel pump
- Removing and installing parts of the activated charcoal filter system
- Checking fuel tank breather
- Removing and installing parts of fuel supply system
- Exhaust system
- 4-Cyl. injection engine (4-valve), Mechanics
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Fuel supply, gas operation
- Removing and installing parts of fuel supply system
- Removing and installing fuel tank with its attachments
- Safety precautions when working on the fuel supply system
- Rules for cleanliness
- Adjusting throttle cable
- Removing and installing fuel delivery unit
- Checking fuel pump
- Removing and installing parts of the activated charcoal filter system
- Checking fuel tank breather
- Removing and installing parts of fuel supply system
- Exhaust system
- 4-Cyl. injection engine (cross-flow cylinder head), Mechanics
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Fuel supply, gas operation
- Exhaust system
- 4-cylinder injection engine (2-valve), mechanics
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Fuel supply, gas operation
- Removing and installing parts of fuel supply system
- Removing and installing fuel tank with attachments and fuel filter, front-wheel drive
- Removing and installing fuel tank with attachments and fuel filter, four-wheel drive
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Removing and installing fuel tank, four-wheel drive
- Adjusting accelerator cable
- Removing and installing fuel delivery unit
- Checking fuel pump
- Removing and installing parts of activated charcoal filter system
- Removing and installing parts of fuel supply system
- Exhaust system
- Removing and installing parts of exhaust system, front-wheel drive
- Exhaust manifold, front exhaust pipe and catalytic converter with attachments - engine codes AAM, ABS, ADZ, ANN, ANP
- Exhaust manifold, front exhaust pipe and catalytic converter with attachments - engine codes 2E, ADY, AGG, AKR
- Silencer with mountings - engine codes AAM, ANN
- Silencer with mountings - engine codes ABS, ADZ, ANP
- Silencer with mountings - engine codes 2E, ADY, AGG, AKR
- Removing and installing parts of exhaust system, four-wheel drive
- Removing and installing parts of exhaust system, front-wheel drive
- Simos injection and ignition system
- Heating, ventilation, air conditioning system
- Heating, air conditioning
- Self diagnosis, V.A.G Inspection Service
- Self diagnosis of Climatronic
- Self diagnosis of Climatronic|Tools
- Function
- Technical data of self diagnosis
- Test prerequisites for self diagnosis
- Connecting fault reader V.A.G 1551 and selecting function
- Chart of functions that can be selected
- Interrogating fault memory
- Fault table
- Final control diagnosis
- Read measured value block
- Erasing fault memory, ending output
- Self diagnosis of Climatronic
- Heating
- Air conditioner
- Safety measures for working on air conditioned vehicles and handling refrigerant - R12
- Refrigerant R12 - Air conditioner with manual controls
- Servicing air conditioning and heating - Passenger compartment
- Servicing air conditioning and heating - engine compartment
- Installing and adjusting cables
- Vacuum hose connection diagram
- Removing and installing compressor bracket - 4 Cyl. petrol engine
- Removing and installing compressor bracket - 6 Cyl. petrol engine
- Notes on repair work to vehicles with air conditioning and on handling refrigerant
- Refrigerant R134a - Air conditioner with manual controls
- Servicing air conditioning and heating - Passenger compartment
- Servicing air conditioning and heating - engine compartment
- Installing and adjusting cables
- Vacuum hose connection diagram
- Removing and installing compressor bracket - 4 Cyl. petrol engine
- Removing and installing compressor bracket - 6 Cyl. petrol engine >08.93
- Removing and installing compressor bracket - 6 Cyl. petrol engine 08.93 >
- Removing and installing compressor bracket - Turbo Diesel engine
- Removing and installing compressor bracket ("Harrison" compressor with "Diavia" bracket), Engine codes AAM,
- Climatronic - Air conditioner with automatic regulation (R134a refrigerant)
- Repair work on the refrigerant circuit which can only be carried out by properly trained mechanics (Specialist workshops for air
- Repair work on the refrigerant circuit which can only be carried out by properly trained mechanics (Specialist workshops for air|Tools
- Servicing components in the refrigerant circuit
- Removing expansion valve
- Servicing magnetic coupling -N25- when compressor is removed; Manufacturer Sanden
- Removing and installing condenser
- Dismantling and assembling evaporator housing
- Capacities
- Self diagnosis, V.A.G Inspection Service
- Air conditioning system with refrigerant R134a
- Technical data
- General notes on air conditioning systems
- Introduction
- Additional information
- Basics of air conditioning
- Vapour pressure table for refrigerant R134a
- Refrigerant R134a
- Characteristics of refrigerant R134a
- Refrigerant machine oil
- General notes on air conditioning systems|Comfort
- How air conditioning works
- General safety
- Product characteristics
- Handling refrigerants
- Wear protective glasses
- Wear protective gloves and apron
- Do not allow liquid refrigerant to come in contact with the skin
- Do not breath in refrigerant vapour
- Absolutely NO SMOKING
- Welding and soldering on refrigeration systems
- Pungent smell
- First aid
- Handling pressure vessels
- Do not heat above 50° C
- Do not apply uncontrolled heat
- Seal empty containers
- Safety instructions for using extraction and charging equipment
- Safety precautions for when working on vehicles with air conditioning and when handling refrigerant R134a
- Basics for working on refrigerant circuit
- General information on refrigerant circuit
- Refrigerant circuit components
- Distribution of the refrigerant circuit components and their influence on the high-pressure and low-pressure sides
- Air conditioning system compressor with magnetic clutch:
- Air conditioner compressor without magnetic clutch
- Air conditioner compressor without magnetic clutch, with elastic drive coupling
- Electric compressor for hybrid vehicles
- Condenser
- Evaporator
- Reservoir
- Restrictor
- Receiver
- Expansion valve
- Refrigerant circuit components|O-ring
- Pipes and hoses in refrigerant circuit
- High-pressure safety valve
- Design of refrigerant circuit
- Evacuation and charging valves for quick-release couplings of air conditioner service station on refrigerant circuit
- Switch and sender in refrigerant circuit and related connections
- High-pressure switch for air conditioning systemF23
- High-pressure switch for magnetic clutchF118
- Low-pressure switch for air conditioning systemF73
- Connections to valves for switches in the refrigerant circuit
- Air conditioning system pressure switchF129
- High-pressure senderG65
- Refrigerant pressure and temperature senderG395
- Air conditioner compressor regulating valveN280
- Electrical components not installed in refrigerant circuit
- Pressures and temperatures in the refrigerant circuit
- Refrigerant circuit with expansion valve
- Refrigerant circuit with restrictor and reservoir
- Test and measurement work that can be performed using a pressure gauge
- Air conditioner service and recycling equipment
- Notes to repairs on refrigerant circuit
- Refrigerant circuit components
- Statutory texts and instructions
- Refrigerant circuit
- Working with the air conditioner service station
- Important notes for working with the air conditioner service station
- Connecting air conditioner service station for measuring and checking
- Draining refrigerant circuit using air conditioner service station
- Evacuating refrigerant circuit using air conditioner service station
- Charging refrigerant circuit using air conditioner service station
- Bringing air conditioning system into service after charging
- Charging container in air conditioner service station with refrigerant
- Draining air conditioner service station
- Detecting leaks in refrigerant circuit
- Clearing refrigerant circuit of contaminants
- Complaints
- Connecting air conditioner service station
- Checking pressures on vehicles
- Checking pressures in refrigerant circuit (using air conditioner service station)
- Checking systems with a restrictor and collector (with internally regulated air conditioner compressor)
- Checking systems with an expansion valve and reservoir (with internally regulated air conditioner compressor)
- Checking systems with an expansion valve and reservoir (without regulated air conditioner compressor)
- Checking systems with a restrictor and reservoir and air conditioner compressor regulating valveN280 (with externally regulated
- Checking systems with an expansion valve, receiver and air conditioner compressor regulating valveN280 (with externally regulate
- With expansion valve, receiver and electric compressor for hybrid vehicles
- Renewing components
- Testing equipment and tools
- List of test equipment, tools and materials
- Tools and materials available from distribution centre or importer
- Tools and materials commercially available
- Tools to be made locally
- Tools and materials available from distribution centre or importer
- Tools and materials commercially available
- Tools to be made locally
- List of test equipment, tools and materials
- General notes on air conditioning systems
- Technical data
- Heating, air conditioning