volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing brake shoes > < Installing
Repairing rear brakes
   
Repairing rear brakes
  Note
t  After working on the rear wheel brakes:
t  Release handbrake.
t  Firmly depress brake pedal once.
1 - Spring plate
q   To remove, push against the spring and turn through 90°.
2 - Spring
3 - Brake shoe with lever for handbrake
q   Removing and installing → Chapter.
q   Adjust handbrake → Chapter.
4 - Upper return spring
q   Unhook with spring pliers.
5 - Lower return spring
q   Grease contact points with lubricating paste -G 000 650-.
6 - Spring
7 - Brake shoes
q   Removing and installing → Chapter.
q   Minimum lining thickness 2.5 mm
8 - Slides
9 - Brake carrier
q   For vehicles with four-wheel drive.
10 - Cap
q   Remove to check brake pad thickness.
11 - Shoe steady pin
12 - Brake carrier
13 - Hexagon socket head bolt, 10 Nm
q   Checking for leaks → Fig..
q   Aluminium wheel brake cylinders are secured with just one bolt.
q   Aluminium wheel brake cylinders can be retrofitted.
q   Mixed installation is permissible.
14 - Wheel brake cylinder
15 - Wedge
q   To remove and install the brake drum, push upwards through a wheel bolt hole ⇒ Page → Chapter
16 - Push rod
q   Grease contact points with lubricating paste -G 000 650-.
17 - Locating spring
q   Unhook with spring pliers.

   
Checking wheel brake cylinder for leaks
–  Lift dust boot.
–  Use reworked wedges -V.A.G 1474/5- to do this.
–  If brake fluid is found in dust boot, renew wheel brake cylinder.
Ensure the dust boot is not damaged when lifting off.
  N46-0062
Reworking wedges -V.A.G 1474/5-
–  Grind tip of wedge in area -a- at sides as shown in illustration, observing width -b- (6 mm).
–  Grind tip of wedge to length -c- (10 mm).
–  Deburr reworked tip of wedge.
  N47-0006

Removing and installing brake shoes > < Installing