volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Connecting vehicle diagnosis, testing and information system VAS 5051 and selecting engine control unit > < Significance of exhaust emissions warning lamp
Motronic injection and ignition system (4-cyl. engine)
General to self-diagnosis
Connecting fault reader V.A.G 1551 and selecting engine control unit
 
W00-0459

Special tools, workshop equipment, testers, measuring instruments and auxiliary items required

  • ◆ V.A.G 1551 Fault reader

Note:

The vehicle system tester V.A.G 1552 can be used instead of the fault reader V.A.G 1551, however a print-out is not possible.

All functions of V.A.G 1551/1552 can also be carried out with the new tester V.A.S 5051. Connecting VAS 5051 .

 
W00-0047
  • ◆ V.A.G 1551/3 Cable

Test conditions

  • ● Fuse 21 OK.
  • ● The battery voltage must be at least 11.5 V.
  • ● Earth connection between engine and body must be OK.

Work sequence

 
N29-0003
  • ‒ → Remove ashtray and slide cover for diagnostic connections to left -arrow-.
  • ‒ Connect fault reader V.A.G 1551 with cable V.A.G 1551/3.

After the fault reader has been connected:

  • ‒ Depending upon desired function:
    Switch ignition on
         or
    Start engine , Table "Selectable functions".

Notes:

  • ◆ If the display remains blank, check voltage supply for diagnostic connection:

=> Current flow diagrams, Electrical fault finding and Fitting locations binder

  • ◆ If the display does not indicate as described in the work sequence:

=> Fault reader operating instructions

  • ◆ If due to an input fault "Fault in the data transfer!" is displayed, pull wire off fault reader, reconnect and repeat work step.
  • ‒ Operate fault reader taking into account the information on the display:
 
→ Indicated on display:
V.A.G - SELF DIAGNOSIS     HELP
     1 - Rapid data transfer*
     2 - Flash code output*

* Appears alternately

  • ‒ Operate fault reader taking into account the information on the display:
  • ‒ Press key 1 for "Rapid data transfer".
  • ‒ Press keys 0 and 1 for address word "Engine electronics" and confirm entry with Q key.
 
→ On the display the control unit identification and coding are displayed, e.g.:
037906018 2.0l R4/2V Motr HS V01     ⇒
Coding 00001     WSC 00000
  • ◆ 037906018 = Part No. of the control unit (for latest control unit version see parts catalogue)
  • ◆ 2.0 ltr. = Engine displacement
  • ◆ R4/2V = Engine configuration (4-Cyl. in-line engine, 2-valve)
  • ◆ MOTR = System designation (Motronic)
  • ◆ HS = Manual gearbox (hand change)
    AT = Automatic gearbox
  • ◆ V01 = Programme level number
  • ◆ Coding xxxxx = Control unit coding, coding variants of engine control unit => Page 24-123
  • ◆ WSC xxxxx = Workshop code from V.A.G 1551, of the workshop who carried out the last coding. (If the factory coding has not been changed, WSC 00000 appears)

Notes:

Replace control unit if the control version displayed does not correspond to the vehicle

=> Page 24-120 .

An incorrectly coded engine control unit leads to:

  • ◆ Engine running faults (gear change jerks, load change jerks, etc.)
  • ◆ Increased fuel consumption
  • ◆ Increased exhaust gas emissions
  • ◆ Faults stored in fault memory which are not actually present
  • ◆ Functions will not be performed (Lambda regulation, activation of the activated charcoal filter system, etc.).
  • ◆ Reduced gearbox life

If the coding differs from the vehicle version, then:

  • ‒ Checking control unit coding => Page 24-122 ,
    coding engine control unit
  • ‒ Press ⇒key.
 
→ Indicated on display:
Rapid data transfer     HELP
Select function XX
  • ‒ Further measures see repair procedures.

Connecting vehicle diagnosis, testing and information system VAS 5051 and selecting engine control unit > < Significance of exhaust emissions warning lamp