Volkswagen Workshop Service and Repair Manuals

Special tools and workshop equipment required

• ◆ VW 454 Press piece
• ◆ VW 447 H Press plate
• ◆ VW 411 Press tool
• ◆ 12-551 Centring mandrel
• ◆ VW 401 Thrust plate
• ◆ VW 408 A Press tool

Special tools and workshop equipment required

• ◆ 1 - Internal puller Kukko 21/2
• ◆ 4 - Counter support Kukko 22/1

Note:

After dismantling, always renew needle roller bearing in clutch housing and reverse shaft support.

• Clutch housing
• Needle roller bearing
• ◆ Pulling out => Fig.1
• ◆ Pressing in => Fig.2
• Reverse gear wheel
• Circlip
• ◆ Always renew after removing

• Reverse sliding gear wheel
• ◆ Before replacing remove circlip
• ◆ Shoulder faces to reverse gear wheel
• Reverse shaft
• ◆ Removing
• Needle roller bearing
• ◆ Pressing out => Fig.3
• ◆ Pressing in => Fig.4
• Reverse shaft support
• ◆ Removing and installing
  => Page 34-63

→ Fig.1     Pulling needle roller bearing out of clutch housing

A - Counter support, e.g. Kukko 22/1

B - Internal extractor 14.5 ... 18.5 mm, e.g. Kukko 21/2

Note:

The needle bearing is destroyed during removal and must be renewed.

→ Fig.2     Pressing needle roller bearing -A- into clutch housing

→ Fig.3     Pressing needle roller bearing out of the reverse shaft support

→ Fig.4     Pressing needle roller bearing into reverse shaft support