volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Dismantling and assembling final drive > < When replacing oil seal on right:
When replacing left oil seal
When replacing left oil seal
   
–  Mark installation position of swivel joint bolts of left suspension link,
–  Remove bolts -arrows A-,
–  Loosen bolt -arrow B-.
–  Turn steering to right lock.
–  Lay left drive shaft to side, swinging swivel joint outwards.
  V40-1311
–  Set up fitting tool and remove retaining ring.
  V39-1411
–  Pull off drive flange with drive flange installing tool -VW 391-.
–  Pull out flange shaft oil seal using oil seal extractor -VW 681-.
  V39-1802
–  Pull in new oil seal for flange shaft to stop using thrust piece -3319-, M10 threaded rod (approx. 80 mm long) and nut with washer.
–  Fill space between sealing lip and dust lip with sealing grease -G 052 128-.
–  Install drive flange, dished washer and retaining ring.
  N39-0061
–  Pull drive flange in.
  Note
Drive flange can also be pulled in with drive flange installing tool -VW 391-.
–  Install retaining ring and seal drive flange with new cover.
–  Install drive shaft.
–  Reconnect swivel joint to suspension link.
–  With gearbox installed, check gear oil level in final drive → Chapter.
  V39-1411
Torque settings 
Drive shaft to drive flange45 Nm
Swivel joint to suspension link35 Nm

   

Dismantling and assembling final drive > < When replacing oil seal on right: