Volkswagen Workshop Service and Repair Manuals

Engine codes AAZ and 1Z

Special tools, workshop equipment, test and measuring appliances and aux. items required

• ◆ V.A.G 1331 Torque wrench (5...50 Nm)

Note:

The compressor bracket and related components can be removed and installed without having to open the refrigerant circuit

• Hexagon bolt M8 x 22
• ◆ 25 Nm
• Alternator and compressor bracket
• ◆ Removing:
• ‒ First remove alternator -4 - and compressor -9 -.

• Hexagon bolt M8 x 85
• ◆ 25 Nm
• Alternator
• ◆ Removal and installing

=> Electrical system; Repair group 27; Removing and installing alternator

• Tensioning element for tensioner
• Socket head bolt M8 x 22
• ◆ 25 Nm
• ◆ Qty. 3
• Hexagon nut M8
• ◆ 30 Nm
• ◆ Qty. 4
• Hexagon bolt M8 x 85
• ◆ 25 Nm

• Compressor
• ◆ Removing:
• ‒ Loosen hexagon bolts -11 - a couple of turns and drive back threaded sleeve on compressor. Then remove hexagon bolts.
• Ribbed belt
• ◆ Removing and installing

=> Repair group 13

• Hexagon bolt M10x112
• ◆ 45 Nm
• ◆ Qty. 2
• Tensioner
• ◆ Removing:
• ‒ First loosen M6 x 16 socket head bolt on tensioning roller tensioning element and knock-back tensioning roller with rubber hammer.