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Dismantling and assembling reverse gear clutch -K2- > < Dismantling and assembling 1st to 3rd gear clutch K1 with turbine shaft for gearboxes ? 12.92

Golf Mk3

Dismantling and assembling 1st to 3rd gear clutch -K1- with turbine shaft for gearboxes 01.93 ▸
Dismantling and assembling 1st to 3rd gear clutch -K1- with turbine shaft for gearboxes 01.93 ►
Gearboxes 01.93 ► → Chapter
   
1 - Support ring
q   4-piece, unclip from inner plate carrier
q   Installing → Fig.
2 - Inner plate carrier
q   Installing → Fig.
q   Assembling → Fig.
3 - Retaining ring
q   Different thicknesses
q   Mark after removing and insert at same point
4 - Pressure plate
q   Smooth side faces inner plate
q   Insert together with inner plate carrier → Fig.
5 - Inner plate
q   Quantity → Chapter
q   Installing → Fig.
6 - Outer plate
q   Quantity → Chapter
q   Installing → Fig.
q   Always 1.5 mm thick
7 - Outer plate
q   Always 2.0 mm thick
q   Installing → Fig.
8 - Corrugated washer
9 - Retaining ring
q   Removing and installing → Fig.
10 - Piston cap
q   Sealing lips are vulcanised to cap
q   Moisten lips of seals with ATF before installing
q   Turn cap slightly when installing
11 - Intermediate spring ring
q   With spring support shell and compression springs
12 - Piston
q   Sealing lips are vulcanised to piston
q   Moisten lips of seals with ATF before installing
q   Turn piston slightly when installing
13 - Piston ring (smaller Ø)
q   Check for proper seating → Fig.
q   Fitting → Fig.
14 - Piston ring
q   Check for proper seating → Fig.
q   Fitting → Fig.
15 - Clutch housing with turbine shaft
q   Inspect mounting bushes If mounting bushes are damaged, renew clutch housing
q   Before inserting inner plate carrier, place corrugated spring ( → Item) and inner and outer plates in clutch housing → Fig.
16 - Piston ring
q   Check for proper seating → Fig.
q   Fitting → Fig.

   
Removing and installing retaining ring
–  Press piston cap with intermediate spring ring down far enough for retaining ring -arrow- to be inserted in groove.
  N38-0001
Fitting pressure plate and plates onto inner plate carrier
–  Install pressure plate -a- with smooth side facing inner plate and stepped side towards inner plate carrier.
–  Install 3 inner plates -b- and 2 outer plates-c-.
–  After inserting pressure plate and inner and outer plates clip in support ring with edge -arrows-.
  Note
t  Engage locating lugs correctly.
t  Install corrugated washer and further plates in clutch housing → Fig..
  N38-0003
Installing corrugated washer and outer and inner plates in clutch housing
–  First insert corrugated washer.
–  Insert 2 mm thick outer plate.
–  Insert remaining inner and outer plates.
  N38-0002
Inserting inner plate carrier and installing retaining ring -arrow-
–  Lift inner plate carrier slightly to install retaining ring.
  N38-0004
Checking seating of piston rings
There are two piston rings installed on the turbine shaft inside the clutch housing.
–  Ensure that ends of piston rings are hooked together.
  N38-0017
Fitting piston ring and hooking ends together
–  Place piston ring in groove.
–  To hook ends together, press sides of ring in and guide ends over one another.
–  Do not twist one side of piston ring out of groove.
  N38-0013

Dismantling and assembling reverse gear clutch -K2- > < Dismantling and assembling 1st to 3rd gear clutch K1 with turbine shaft for gearboxes ? 12.92