volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Dismantling and assembling 3rd and 4th gear clutch -K3- with pump shaft for gearboxes ? 12.92 > < Dismantling and assembling 1st to 3rd gear clutch -K1- with turbine shaft for gearboxes 01.93 ?

Golf Mk3

Dismantling and assembling reverse gear clutch -K2-
Dismantling and assembling reverse gear clutch -K2-
  Note
When making repairs to the clutch, take care not to damage ball valve -arrow-.
   
1 - Retaining ring
q   Mark after removing and insert at same point
2 - Pressure plate
q   Insert with smooth side facing inner plates
q   Thickness for clutches with
3 - Outer plate
q   Quantity for gearboxes ►12.92 → Chapter
q   Quantity for gearboxes 01.93 ► → Chapter
4 inner plates “6.5 mm”
5 inner plates “4.9 mm”
4 - Inner plate
q   Quantity for gearboxes ►12.92 → Chapter
q   Quantity for gearboxes 01.93 ► → Chapter
5 - Corrugated washer
6 - Retaining ring
q   Removing and installing → Fig.
q   Installation position → Fig.
7 - Spring support plate
q   With springs
q   Installation position → Fig.
8 - Spring support ring
9 - Piston
q   Sealing lips are vulcanised to piston
q   Moisten lips of seals with ATF before installing
q   Turn piston slightly when installing
10 - Clutch housing with clutch tube

   
Removing and installing retaining ring -arrow-
Removing
–  Carefully press down spring support plate (do not bend) and spread retaining ring.
Installing
–  Set new retaining ring in place and carefully press down spring support plate. The spring support plate must be centred on the hub or the plate will be bent.
  V38-0705
Installation position of spring support plate, checking retaining ring
Retaining ring -arrow- must be seated in the groove of clutch housing. Spring support plate must be centred relative to hub.
  V38-0706

Dismantling and assembling 3rd and 4th gear clutch -K3- with pump shaft for gearboxes ? 12.92 > < Dismantling and assembling 1st to 3rd gear clutch -K1- with turbine shaft for gearboxes 01.93 ?