Volkswagen Workshop Service and Repair Manuals

• Selector segment
• ◆ Identification => Fig.1
• ◆ After installing the circlip the selector segment must rotate freely
• Circlip
• ◆ Lever off with screwdriver
• ◆ Installing => Fig.2
• ◆ Always renew
• 5th gear selector fork
• ◆ Adjusting
• 5th gear selector jaw
• Bolt, 25 Nm

• 5th gear selector plate
• Circlip
• Washer
• 3rd/4th gear selector plate
• 1st/2nd gear selector plate
• Reverse gear selector plate
• 3rd/4th gear selector fork
• ◆ With selector segments => Fig. 5
• Selector segment
• ◆ Identification => Fig.1
• ◆ After installing the circlip the segment must rotate freely
• Bearing

• Bearing inner race
• ◆ Removing => Fig.3
• ◆ Pressing in => Fig.4
• 1st/2nd selector fork
• ◆ With selector segments => Fig.5
• Selector segment
• ◆ Identification => Fig.1
• ◆ After installing the circlip the segment must rotate freely
• Circlip
• Support for reverse gear selector fork
• Reverse gear selector fork
• Spring
• Domed sliding piece

→ Fig.1     Identifying selector segments

Dimension -a-

1 - 1st and 2nd gear selector segments = 12.1 mm

2 - 3rd and 4th gear selector segments = 7.7 mm

3 - 5th gear selector segments = 12.1 mm

→ Fig.2     Installing circlip

• ‒ Press circlip into selector segment groove with socket.

Note:

After installing the circlip the selector segment must rotate freely.

A - Socket, 10 mm A/F

B - Vice clamps

→ Fig.3     Removing bearing inner race

Note:

When removing and installing the inner races do not bend selector forks.

→ Fig.4     Pressing inner race in onto stop

→ Fig.5     Selector fork with selector segments installed

Selector segment assignment => Fig.1 .