Golf Mk3
Assembly overview - parts of lubrication system |
1 - | Cap |
2 - | Seal |
q | Renew if damaged |
3 - | Oil dipstick |
q | The oil level must not be above the max. mark! |
q | Area above hatched zone up to max. mark: do not replenish engine oil! |
q | Oil level in hatched zone: engine oil can be replenished |
q | Area min. mark up to hatched zone: replenish engine oil |
q | Markings → Chapter |
4 - | Dipstick guide |
q | Pull out to extract oil. |
5 - | Non-return valve, 5 Nm |
6 - | Oil temperature sender -G8-, 10 Nm |
7 - | Oil pressure switch -F22-, 25 Nm |
q | 0.3 bar, brown |
q | 0.25 bar, blue |
q | Check → Chapter. |
q | If oil seal is leaking, nip open and renew. |
8 - | Oil pressure switch -F1-, 25 Nm |
q | White |
q | Line: yellow |
q | Check → Chapter. |
q | If oil seal is leaking, nip open and renew. |
9 - | Oil filter bracket |
q | Engine codes: AAM, ABS, ADZ, ANN, ANP |
10 - | 25 Nm |
11 - | Oil filter bracket |
q | Engine codes: 2E, ADY, AGG, AKR |
12 - | O-ring |
q | Renew if damaged |
13 - | Oil cooler |
q | Coat contact surface to oil filter bracket outside the seal with sealing paste -AMV 188 100 02- |
q | Ensure clearance to adjacent components. |
q | See note → Chapter. |
14 - | 25 Nm |
15 - | Oil filter |
q | Loosen with strap wrench |
q | Tighten by hand |
q | Observe installation instructions on oil filter. |
16 - | Gears |
q | Checking backlash → Fig.. |
q | Check axial clearance → Fig. |
17 - | Oil pump cover with pressure relief valve |
q | Opening pressure: 5.7…6.7 bar |
18 - | 10 Nm |
19 - | 20 Nm |
q | Only loosen and tighten flywheel end bolts with: |
t | Hexagon socket head bolts: Allen key, long reach 5 mm -T10058- |
t | Hexagon bolts: T-bar and socket 10 mm -3185- |
20 - | Oil drain plug, 30 Nm |
21 - | Seal |
q | Renew |
22 - | Sump |
q | Clean sealing surface before fitting. |
23 - | Seal |
q | Renew |
q | Before fitting coat transition points sealing flange/cylinder block with sealant -D 454 300 A2-. |
24 - | Suction line |
q | Clean strainer if soiled. |
25 - | Baffle plate |
q | Only install with oil pump removed |
26 - | Pressure relief valve, 27 Nm |
q | Engine codes: 2E, ADY, AGG, AKR |
q | Opening pressure: 2.5…3.2 bar |
27 - | Oil spray jet |
q | Engine codes: 2E, ADY, AGG, AKR |
q | For piston cooling. |
28 - | Seal |
q | Renew |
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