volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Checking oil pressure and oil pressure switch > < Engine oil specifications:
Assembly overview - parts of lubrication system
   
Assembly overview - parts of lubrication system
1 - Cap
2 - Seal
q   Renew if damaged
3 - Oil dipstick
q   The oil level must not be above the max. mark!
q   Area above hatched zone up to max. mark: do not replenish engine oil!
q   Oil level in hatched zone: engine oil can be replenished
q   Area min. mark up to hatched zone: replenish engine oil
q   Markings → Chapter
4 - Dipstick guide
q   Pull out to extract oil.
5 - Non-return valve, 5 Nm
6 - Oil temperature sender -G8-, 10 Nm
7 - Oil pressure switch -F22-, 25 Nm
q   0.3 bar, brown
q   0.25 bar, blue
q   Check → Chapter.
q   If oil seal is leaking, nip open and renew.
8 - Oil pressure switch -F1-, 25 Nm
q   White
q   Line: yellow
q   Check → Chapter.
q   If oil seal is leaking, nip open and renew.
9 - Oil filter bracket
q   Engine codes: AAM, ABS, ADZ, ANN, ANP
10 - 25 Nm
11 - Oil filter bracket
q   Engine codes: 2E, ADY, AGG, AKR
12 - O-ring
q   Renew if damaged
13 - Oil cooler
q   Coat contact surface to oil filter bracket outside the seal with sealing paste -AMV 188 100 02-
q   Ensure clearance to adjacent components.
q   See note → Chapter.
14 - 25 Nm
15 - Oil filter
q   Loosen with strap wrench
q   Tighten by hand
q   Observe installation instructions on oil filter.
16 - Gears
q   Checking backlash → Fig..
q   Check axial clearance → Fig.
17 - Oil pump cover with pressure relief valve
q   Opening pressure: 5.7…6.7 bar
18 - 10 Nm
19 - 20 Nm
q   Only loosen and tighten flywheel end bolts with:
t  Hexagon socket head bolts: Allen key, long reach 5 mm -T10058-
t  Hexagon bolts: T-bar and socket 10 mm -3185-
20 - Oil drain plug, 30 Nm
21 - Seal
q   Renew
22 - Sump
q   Clean sealing surface before fitting.
23 - Seal
q   Renew
q   Before fitting coat transition points sealing flange/cylinder block with sealant -D 454 300 A2-.
24 - Suction line
q   Clean strainer if soiled.
25 - Baffle plate
q   Only install with oil pump removed
26 - Pressure relief valve, 27 Nm
q   Engine codes: 2E, ADY, AGG, AKR
q   Opening pressure: 2.5…3.2 bar
27 - Oil spray jet
q   Engine codes: 2E, ADY, AGG, AKR
q   For piston cooling.
28 - Seal
q   Renew

   
Checking oil pump backlash
New: 0.05 mm
Wear limit: 0.20 mm
  V17-0005
Checking oil pump axial clearance
Wear limit: 0.15 mm
  V17-0006

Checking oil pressure and oil pressure switch > < Engine oil specifications: