volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Exhaust gas recirculation system, engine code AAZ > < Vacuum hose connection diagram
4-Cyl. diesel engine, Mechanics
Exhaust gas recirculation system, engine codes AFN, AVG, AHU, ALE, 1Z
Checking exhaust gas recirculation valve (mechanical)

Special tools, workshop equipment, testers, measuring instruments and auxiliary items required

  • ◆ Hand vacuum pump V.A.G 1390

Engine codes AHU, 1Z

Test sequence

  • ‒ Pull vacuum hose off (mechanical) exhaust gas recirculation valve.
  • ‒ Connect hand vacuum pump V.A.G 1390 to valve.
 
V26-0821
  • ‒ → Operate pump.
         The membrane rod must move towards
         vacuum connection (observe membrane rod
         via opening -arrow-).
  • ‒ Pull hand vacuum pump hose of exhaust gas recirculation valve.
         The valve must clearly heard to close (membrane rod moves
         towards intake manifold).

Engine codes AFN, AVG, ALE

Test sequence

  • ‒ Remove charge air cooler/intake manifold pressure pipe.
  • ‒ Pull vacuum hose off (mechanical) exhaust gas recirculation valve.
  • ‒ Connect hand vacuum pump V.A.G 1390 to valve.
 
N26-0142
  • ‒ → Operate pump and observe membrane rod.
  • The membrane rod must move in direction of arrow.
  • ‒ Pull hand vacuum pump hose off exhaust gas recirculation valve.
  • The membrane rod must move back against the direction of arrow to its original position.

Exhaust gas recirculation system, engine code AAZ > < Vacuum hose connection diagram