volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing master cylinder > < Removing and installing clutch pedal
5-Speed manual gearbox 02C four wheel drive
Servicing clutch control
Assembly overview - hydraulic system
 
V30-0415
  • Brake fluid reservoir
  • Supply hose
  • Master cylinder
    • ◆ Removing and installing
  • Seal
    • ◆ Always renew
  • Retainer
    • ◆ Replace only with master cylinder removed
    • ◆ Removing =>Fig.1
    • ◆ Pressing on =>Fig.2
  • Mounting bracket
    • ◆ Removing and installing => Page 30-2
 
V30-0415
  • Clutch pedal
    • ◆ Removing and installing => Page 30-9
  • Self-locking hexagon nut, 25 Nm
    • ◆ Always renew
  • Pipe
  • Retainer
    • ◆ Mounted on support bracket for gear change cables
  • Support bracket
  • Pipe union, 20 Nm
 
V30-0415
  • Dust cap
  • Bleed valve
    • ◆ Bleeding clutch system => Page 30-18
  • Slave cylinder
    • ◆ Remove following components before removing:
    • ‒ Gear selector cable from gear selector lever
    • ‒ Relay lever and actuating arm for gate selector cable => Page 34-7
    • ◆ After installing adjust gear selector mechanism
  • Bolt, 25 Nm
  • Gearbox
 
V30-0421

→ Fig.1     Lever retainer -A- off in direction of arrow

 
V30-0422

→ Fig.2     Press master cylinder operating rod in retainer -A- in direction of arrow

Removing and installing master cylinder > < Removing and installing clutch pedal