Volkswagen Workshop Service and Repair Manuals

• Hexagon bolt, 10 Nm
• ◆ For gearbox housing cover
• Gearbox housing cover

Note:

If the gearbox cover is fitted with the gearbox installed, check oil level as follows:

• ‒ Fill with oil up to lower edge of filler hole and fit filler plug.
• ‒ Start engine, engage gear and allow gearbox to turn for approx. 2 minutes.
• ‒ Switch off engine and top up gearbox oil to lower edge of filler hole again.

• Gasket
• Torx socket head bolt M10, 80 Nm
• ◆ Fitted piece on bolt head holds saucer spring washer in position
• Dished washer
• ◆ Installing
• Socket head bolt, 25 Nm
• ◆ For pivot pin to gearbox housing
• Pivot pin
• 5th gear selector fork
• ◆ Dismantling and assembling
  => Page 34-117
• ◆ Adjusting

• 5th gear locking collar
• ◆ Installation position
• ◆ Adjusting
• Synchro-hub with 5th gear and synchronizing ring
• ◆ Dismantling and assembling
  => Page 35-11
• Needle roller bearing
• 5th speed gear wheel
• ◆ Installation position => Page 34-94