volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing gearbox > < Servicing gear stick housing
5-speed manual gearbox 02J
Servicing gear selector mechanism
Servicing gear stick
 
N34-0826

Note:

Lubricate all mountings and sliding surfaces with Polyurea grease Part No. G 052 142 A2.

  • Cover
  • Gate selector cable
    • ◆ On gate selector bracket
  • Gear selector cable
    • ◆ On gear lever
  • Hexagon bolt, 15 Nm
    • ◆ For fulcrum pin to mounting plate
  • Fulcrum pin
  • Mounting plate
  • Cap
    • ◆ Fitting => Fig. 1
 
N34-0826
  • Bush
  • Gate selector housing
    • ◆ Fit into mounting plate after fitting the complete gear stick
  • Bush
  • Spring
  • Guide bush
    • ◆ Locate on bush (item 15)
  • Lock washer
    • ◆ Removing and installing
      =>Fig.2
  • Spacer sleeve
  • Spring
  • Gear stick guide
  • Circlip
    • ◆ Removing => Fig.3
 
N34-0826
  • Damping washer
  • Bush
    • ◆ Only fits in one position
  • Gate selector bracket
  • Spring clip
  • Gearbox selector lever
  • Hexagon bolt, 25 Nm
    • ◆ Qty. 2
    • ◆ For gear stick housing to body
 
V34-1974

→ Fig.1     Fitting cap

  • ‒ Press on from side (arrow).
  • ‒ Press opening together to form a slot.

Note:

If necessary heat cap (e.g. hot water).

 
V34-2958

→ Fig.2     Removing and installing circlip

  • ‒ To remove and install the circlip pull gear stick in arrow direction -A- and at the same time push down spacer bush onto stop with a screwdriver in arrow direction -B-.

Note:

Do not tilt spacer bush when pushing down. Carefully release pressure at groove in gear stick for circlip.

 
N34-0052

→ Fig.3     Removing lock plate for gate selector bracket and gear stick guide/gate selector housing

  • ‒ Lift tab in direction of arrow.

Removing and installing gearbox > < Servicing gear stick housing