Volkswagen Workshop Service and Repair Manuals

Notes:

• ◆ Components marked with an * are checked by the self-diagnosis:

=> Repair Group 01; Self diagnosis; Interrogating and erasing fault memory

• ◆ Components marked with ** are checked by the final control diagnosis:

=> Repair Group 01; Self diagnosis; Final control diagnosis

• ◆ Secondary air pump relay (J299)** =>Page 26-18 , Fig.1

• Combi-valve
• ◆ Checking =>Page26-18
• Vacuum hose
• ◆ Only engine code ATU
• Connector
• ◆ 2-pin
• ◆ Only engine code ATU

• Secondary air inlet valve (N112)*/**
• ◆ Only engine code ATU
• Vacuum hose
• ◆ Only engine code ATU
• To connection on pipe to brake servo
• ◆ Only engine code ATU
• O-ring
• ◆ Renew
• Pressure hose
• ◆ Ensure seated tightly
• ◆ Press together at front to release
• 20 Nm
• Bracket
• ◆ For secondary air pump motor
• Connector
• ◆ 2-pin
• 8 Nm

• Secondary air pump motor (V101)**
• To air cleaner
• Intake hose
• ◆ For secondary air pump
• Intake manifold - lower part
• To union on exhaust manifold
• 35 Nm
• Pipe
• 10 Nm
• Gasket
• ◆ Renew
• Bracket
• 25 Nm

→ Fig.1     Secondary air pump relay (J299) -arrow-

• ◆ If tools are necessary to pull relays or control units out of the relay plate, first disconnect battery earth strap.
• ◆ Before disconnecting battery earth strap obtain code for radios with anti-theft coding.