volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Erasing fault memory > < Interrogating fault memory
Diesel direct injection and glow plug system
Fault memory
Fault table

Notes:

  • ◆ The fault table is listed in ascending order, according to the 5 digit V.A.G- fault code on the left.
  • ◆ Explanation of the fault types (e.g. "open circuit/short circuit to earth"):

=> Fault reader operating instructions

  • ◆ If components are indicated as faulty:
    First check the wiring and connectors to these components as well as the system earth connections according to current flow diagram. This is particularly relevant if faults are output as "occurring sporadically" (SP).
  • ◆ Erase fault memory after rectifying faults.

V.A.G 1551 print-out

Possible causes of fault

Possible effects

Fault remedy

00513

Engine speed sender -G28

Implausible signal

- G28 defective
- Gap speed sender/sender wheel too large
- Metal swarf on G28 or mounting loose

- Glow plug warning lamp flashes
- Increased idling speed
- Poor starting
- Engine runs rough
- Reduced output
- No indication on rev-counter

- Check G28

No signal

- G28 defective
- Wiring open or short circuit

V.A.G 1551 print-out

Possible causes of fault

Possible effects

Fault remedy

00519

Intake manifold pressure sender -G71

implausible signal

- Charge pressure control solenoid valve (N75) defective
- Hose connections interchanged, not connected
- Intake manifold pressure sender (G71) defective

- Reduced output
- Increased emission figures

- Check N75

Short to positive

Short to earth

Voltage supply

V.A.G 1551 print-out

Possible causes of fault

Possible effects

Fault remedy

00522

Coolant temperature sender -G62

Short to earth

- G62 defective
- Wiring short to earth

- Black exhaust when starting
- Engine pre-heating not operating
- Glow period always approx. 20 sec.

- Check G62

Open circuit/ short to positive

- G62 defective
- Wiring open circuit or short to positive

V.A.G 1551 print-out

Possible causes of fault

Possible effects

Fault remedy

00523

Intake air temperature sender -G42

Short to earth

- G42 defective
- Wiring has short to earth

- Additional heater inoperative

- Check G42

Open circuit/short to positive

- G42 defective
- Open circuit or short to positive

V.A.G 1551 print-out

Possible causes of fault

Possible effects

Fault remedy

00527

Intake manifold temperature sender -G72

Short to earth

- G72 defective
- Wire has short to earth

- Engine pre-heating not operating

- Check G72

Open circuit/short to positive

- G72 defective
- Open circuit or short to positive

00528

Altitude sender -F961)

Open circuit/short to earth

- F96 defective
- Wiring open circuit or short to earth

- Black exhaust at altitude

- Check F96

1)     Vehicles ▸ 07.94

V.A.G 1551 print-out

Possible causes of fault

Possible effects

Fault remedy

00532

Supply voltage

implausible signal

- Current supply relay terminal 30 (J317) defective

- Various running problems including engine will not start

- Check current supply for Diesel direct injection system control unit

00539

Fuel temperature sender -G81

Short to earth

- G81 defective
- Wiring short to earth

- Increased emission figures

- Check G81
=> Page 23-68

Open circuit/short to positive

- G81 defective
- Wiring open circuit or short to positive

V.A.G 1551 print-out

Possible causes of fault

Possible effects

Fault remedy

00542

Needle lift sender -G80

Inlet open

- G80 defective
- Wiring open or short circuit

- Glow period warning lamp flashes
- Engine runs rough
- Reduced output
- Increased emission figures

- Check G80
=> Page 23-77

Open circuit/short to positive

Short to earth

Implausible signal

- G80 defective
- Injection system wiring to 3rd cylinder not OK.
- Fuel shortage
- Air in fuel system

V.A.G 1551 print-out

Possible causes of fault

Possible effects

Fault remedy

00550

Injection commencement regulation

Control difference

- Commencement of injection valve (N108) defective
- Needle lift sender (G80) defective
- Fuel tank empty
- Fuel supply not OK., fuel shortage
- Air in fuel system
- Start of delivery not OK

- Engine runs rough
- Reduced output
- Poor cold start characteristics
- Increased emission figures

- Check N108

V.A.G 1551 print-out

Possible causes of fault

Possible effects

Fault remedy

00553

Air mass meter -G70

Implausible signal

- G70 defective

- Reduced output
- Black exhaust

- Check function of exhaust gas recirculation and air mass meter

Open circuit/short to earth

- G70 defective
- Wiring open circuit or short to earth

Short to positive

- G70 defective
- Wiring open circuit or short to positive

Voltage supply

- Wiring open or short circuit

V.A.G 1551 print-out

Possible causes of fault

Possible effects

Fault remedy

00575

Intake manifold pressure

Control difference

- Solenoid valve for charge pressure control (N75) defective
- Hose connections interchanged, not connected

- Reduced output

- Check N75

00625

Speed signal

implausible signal

- No signal from speedometer (G21) or speedometer sender (G22)

- Speedometer display not OK.
- Cruise control system switched off
- Vehicle jerks when changing gear

- Check signal from G21 or G22

Signal too large

V.A.G 1551 print-out

Possible causes of fault

Possible effects

Fault remedy

00626

Glow period warning lamp -K29

Open circuit/short to earth

- Wiring open circuit
- Bulb defective

- Glow period warning lamp not functioning

- Check glow period warning lamp -K29
=> Current flow diagrams, Electrical fault finding and Fitting locations binder

- Short to earth

- Glow period warning lamp permanently on

Short to positive

- Short to positive

- Glow period warning lamp not functioning

V.A.G 1551 print-out

Possible causes of fault

Possible effects

Fault remedy

00668

Vehicle voltage
terminal 30

Signal too small

- Current supply relay terminal 30 (J317) defective

- Engine will not start
- Various running problems including engine will not start

- Check Diesel direct injection system control unit current supply

Implausible signal

00671

CCS Switch -E45

undefined switch position

- E45 defective
- Wiring open/short circuit

- Cruise control system switched off

- Check cruise control system
=> Current flow diagrams, Electrical fault finding and Fitting locations binder

V.A.G 1551 print-out

Possible causes of fault

Possible effects

Fault remedy

00741

Brake pedal monitoring

implausible signal

- Brake light switch (F) defective
- Brake pedal switch (F47) defective
- Both switch positions not synchronised

- Glow plug warning lamp flashes
- Brake light defective

- Check F and F47

00765

Modulating piston movement sender -G149

- Injection pump defective
- Wiring open/short circuit

- Glow period warning lamp flashes
- Various running problems
- Engine will not start

- Check G149
=> Page 23-71

V.A.G 1551 print-out

Possible causes of fault

Possible effects

Fault remedy

00777

Accelerator position sender -G79

Implausible signal

- G79 defective
- G79 incorrectly set

- Glow plug warning lamp flashes
- Increased idling speed

- Check G79
=> Page 23-21

Short to positive

- G79 defective
- Wiring short to positive

Voltage supply

- Wiring open or short circuit

V.A.G 1551 print-out

Possible causes of fault

Possible effects

Fault remedy

01028

Fan relay -J323

Open circuit/short to earth

- Wiring open circuit
- Relay defective

- Fan run-on not functioning

- Check J323
, final control diagnosis

- Short to earth

- Fan runs permanently

Short to positive

- Short to positive

- Fan run-on not functioning

01044

Control unit incorrectly coded

- Invalid control unit coding

- Code control unit

V.A.G 1551 print-out

Possible causes of fault

Possible effects

Fault remedy

01117

Load signal for alternator terminal DF

implausible signal

- Alternator defective
- Voltage regulator defective

- Engine pre-heating not operating

- Check alternator
=> Current flow diagram, Electrical fault finding and Fitting locations binder

01180

Engine/air conditioner cut-off electrical connection

Short to positive

- Short in the wiring

- Vehicle acceleration reduced, when air conditioner is switched on

- Check air conditioner compressor cut-in
, final control diagnosis

V.A.G 1551 print-out

Possible causes of fault

Possible effects

Fault remedy

01193

Low heat output relay -J359

Open circuit/short to earth

- Wiring open circuit
- Low heat output relay -J359 or high output relay -J360 defective

- Engine pre-heating not functioning

- Check J359 or J360
, final control diagnosis


- Short to earth

- Engine preheating permanently on

Short to positive

- Short to positive

- Engine preheating not functioning

01194

High heat output relay -J360

Short to positive

- Wiring open circuit
- Short to positive
- High heat output relay -J360 defective

- Engine preheating not functioning

- Check J360
, Final control diagnosis

V.A.G 1551 print-out

Possible causes of fault

Possible effects

Fault remedy

01208

Data1)

changed

- Fault in data
- Data manipulated

- Vehicle no longer conforms to "Construction and use regulations"

- Renew J248

01237

Fuel cut-off valve -N109

Mechanical fault

- N109 defective, leaking or sticking

- Reduced output
- Engine will not start

- Check N109
, Final control diagnosis

Open/short circuit to earth

- N109 defective
- Wiring open circuit/short to earth

1)     Vehicles 08.95 ▸

V.A.G 1551 print-out

Possible causes of fault

Possible effects

Fault remedy

01242

Control unit output stages

Open/short to positive

- All components activated by final control diagnosis

- Various running problems
- Engine stops

- Carry out final control diagnosis
Check wiring connections to control elements
Control unit defective if control elements OK.

Implausible signal

- Exhaust gas recirculation valve N18 defective

- Increased emissions

V.A.G 1551 print-out

Possible causes of fault

Possible effects

Fault remedy

01262

Charge pressure control solenoid valve -N75

Open circuit/short to earth

- Wiring open circuit
- Solenoid valve defective

- Reduced output
- Charge pressure too low

- Check N75
, Final control diagnosis

- Short to earth

- Reduced output
- Charge pressure too high

Short to positive

- Short to positive

- Reduced output
- Charge pressure too low

V.A.G 1551 print-out

Possible causes of fault

Possible effects

Fault remedy

01265

Exhaust gas recirculation valve -N18

Open circuit/short to earth

- Wiring open circuit
- Exhaust gas recirculation valve defective

- No exhaust gas recirculation

- Check N18
, Final control diagnosis

- Short to earth

- Too much exhaust gas recirculation
- Reduced output, black smoke

Short to positive

- Short to positive

- No exhaust gas recirculation

V.A.G 1551 print-out

Possible causes of fault

Possible effects

Fault remedy

01266

Glow plug relay -J52

Open circuit/short to earth

- Wiring open circuit
- Glow plug relay defective

- Glow plug system not working

- Check J52
, Final control diagnosis

- Short to earth

- Glow plug system permanently on

Short to positive

- Short to positive

- Glow plug system not working

V.A.G 1551 print-out

Possible causes of fault

Possible effects

Fault remedy

01268

Metering adjuster -N146

Control difference

- Injection pump defective
- Wiring open/short circuit

- Glow period warning lamp flashes
- Various running problems
- Engine will not start

- Check N146

Lower limit value

- Quantity adjuster incorrectly set

- Black smoke
- Rough idling

Upper limit value

- Quantity adjuster incorrectly set

- Jerking, poor performance

V.A.G 1551 print-out

Possible causes of fault

Possible effects

Fault remedy

01269

Commencement of injection valve -N108

Open circuit/short to earth

- Wiring open circuit
- Commencement of injection valve defective

- Engine knocks at idling, because commencement of injection is constantly "advanced"

- Check N108
, Final control diagnosis

- Short to earth

- Poor performance, because commencement of injection is constantly "retarded"

Short to positive

- Short to positive

- Engine knocks at idling, because commencement of injection is constantly "advanced"

V.A.G 1551 print-out

Possible causes of fault

Possible effects

Fault remedy

17978

Engine control unit blocked

- Immobilizer control unit defective/missing

- Engine will not start

- Match engine electronic control unit to the electronic immobilizer => Page 23-124

- Short in the communication wire

- Check electronic immobilizer:
=> Repair group 96; Servicing electronic immobilizer

- Incorrect coding

- Attempted manipulation

65535

Control unit -J248 defective

- Control unit internally defective

- Various running problems
- Engine stops

- Replace J248

Erasing fault memory > < Interrogating fault memory