Golf Mk3
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Note| t | Thoroughly clean hose connections and their immediate vicinity before loosening. |
| t | Thoroughly clean work place (bench, vice) before commencing work and if necessary cover work surface e.g. with paper towels. |
| t | Place parts which have been removed on a clean surface. If the repair is not carried out immediately, cover parts. |
| t | Only use lint-free cloths. |
| t | Only unpack replacement parts immediately prior to fitting. |
| t | Only use genuine packed parts. |
| t | Corroded steering racks must not be reused. |
| t | Two different repair kits are available for ZF steering boxes. Refer to → Electronic parts catalogue “ETKA” for allocation via part number of affected steering box. |
| 1 - | Track rod |
| 2 - | Boot |
| 3 - | Clamp |
| 4 - | Retaining ring |
| q | Renew |
| 5 - | Steering rack guide |
| q | Version differs depending on steering box; allocated to relevant steering box via repair kit. |
| q | Renew |
| 6 - | O-ring |
| q | Is fitted to the steering rack guide ( → Item) in repair kit. |
| 7 - | Pressure equalising line |
| q | Check for damage (dents, kinks). |
| 8 - | Guide ring (slotted) |
| q | Renew if fitted. |
| 9 - | Steering rack |
| 10 - | Adjustment bolt |
| 11 - | Hexagon bolt, 7 Nm |
| 12 - | Cover |
| 13 - | O-ring |
| q | Renew |
| 14 - | Spring |
| 15 - | Washer |
| 16 - | O-ring |
| q | Renew |
| 17 - | Thrust piece |
| 18 - | Union nut, 30 Nm |
| 19 - | O-ring |
| q | Renew |
| q | Not contained in repair kit → electronic parts catalogue “ETKA”. |
| 20 - | Oil seal |
| q | Renew |
| 21 - | Roller bearing |
| 22 - | Valve body |
| q | Cannot be repaired. |
| q | Is not available as spare part, if damaged renew steering box. |
| 23 - | Bush with roller bearing |
| q | Is supplied as assembly with oil seal and bearing in repair kit. |
| q | Renew |
| 24 - | O-ring |
| q | Pre-assembled on bush in repair kit → Item. |
| 25 - | Retaining ring |
| q | Renew |
| 26 - | Housing |
| q | Check cylinder contact surface for scoring, if necessary renew steering box complete. |
| 27 - | Oil seal |
| q | Renew |
| 28 - | Support ring |
| q | Renew |
| 29 - | Ball bearing |
| 30 - | Torx screw, 35 Nm |
| q | Renew |
| q | Self-locking. |
| 31 - | Screw plug, 30 Nm |
| 32 - | O-ring |
| q | Not available as spare part. |
| 33 - | Pipe |
| q | Must not be detached |
| q | Not available as spare part. |
| 34 - | Oil seal |
| A white or black oil seal is used depending on steering box. |
| 35 - | O-ring |
| Different O-rings are used depending on steering box. |
| O-ring/oil seal allocation → Item. |
| q | 30.0 x 1.78 - white oil seal. |
| q | 31.0 x 1.5 - black oil seal. |
| q | Is already fitted to new steering racks supplied as spare parts. |