Golf Mk3
|
|
Note
t | Thoroughly clean hose connections and their immediate vicinity before loosening. |
t | Thoroughly clean work place (bench, vice) before commencing work and if necessary cover work surface e.g. with paper towels. |
t | Place parts which have been removed on a clean surface. If the repair is not carried out immediately, cover parts. |
t | Only use lint-free cloths. |
t | Only unpack replacement parts immediately prior to fitting. |
t | Only use genuine packed parts. |
t | Corroded steering racks must not be reused. |
t | Two different repair kits are available for ZF steering boxes. Refer to → Electronic parts catalogue “ETKA” for allocation via part number of affected steering box. |
1 - | Track rod |
2 - | Boot |
3 - | Clamp |
4 - | Retaining ring |
q | Renew |
5 - | Steering rack guide |
q | Version differs depending on steering box; allocated to relevant steering box via repair kit. |
q | Renew |
6 - | O-ring |
q | Is fitted to the steering rack guide ( → Item) in repair kit. |
7 - | Pressure equalising line |
q | Check for damage (dents, kinks). |
8 - | Guide ring (slotted) |
q | Renew if fitted. |
9 - | Steering rack |
10 - | Adjustment bolt |
11 - | Hexagon bolt, 7 Nm |
12 - | Cover |
13 - | O-ring |
q | Renew |
14 - | Spring |
15 - | Washer |
16 - | O-ring |
q | Renew |
17 - | Thrust piece |
18 - | Union nut, 30 Nm |
19 - | O-ring |
q | Renew |
q | Not contained in repair kit → electronic parts catalogue “ETKA”. |
20 - | Oil seal |
q | Renew |
21 - | Roller bearing |
22 - | Valve body |
q | Cannot be repaired. |
q | Is not available as spare part, if damaged renew steering box. |
23 - | Bush with roller bearing |
q | Is supplied as assembly with oil seal and bearing in repair kit. |
q | Renew |
24 - | O-ring |
q | Pre-assembled on bush in repair kit → Item. |
25 - | Retaining ring |
q | Renew |
26 - | Housing |
q | Check cylinder contact surface for scoring, if necessary renew steering box complete. |
27 - | Oil seal |
q | Renew |
28 - | Support ring |
q | Renew |
29 - | Ball bearing |
30 - | Torx screw, 35 Nm |
q | Renew |
q | Self-locking. |
31 - | Screw plug, 30 Nm |
32 - | O-ring |
q | Not available as spare part. |
33 - | Pipe |
q | Must not be detached |
q | Not available as spare part. |
34 - | Oil seal |
A white or black oil seal is used depending on steering box. |
35 - | O-ring |
Different O-rings are used depending on steering box. |
O-ring/oil seal allocation → Item. |
q | 30.0 x 1.78 - white oil seal. |
q | 31.0 x 1.5 - black oil seal. |
q | Is already fitted to new steering racks supplied as spare parts. |