volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Dismantling and assembling selector lever (vehicles with ignition key withdrawal lock) > < Dismantling and assembling shift mechanism
Dismantling and assembling selector mechanism (vehicles with ignition key withdrawal lock)
   
Dismantling and assembling selector mechanism (vehicles with ignition key withdrawal lock)
1 - Ignition/starter switch -D-
2 - Locking cable
q   Must not be kinked
q   Adjusting → Chapter
q   Removing and installing → Chapter
3 - Clip
q   To secure locking cable.
q   Always renew
4 - Selector lever handle
5 - Set screw, 1.5 Nm
6 - Cover
q   With selector indicator
q   With drilling for vehicles with program switch on selector lever → Item
7 - Protective sleeve for selector lever
8 - Cover strip
q   Insert into cover → Item
9 - Selector lever
q   Dismantling and assembling → Chapter
q   To remove selector lever, first remove lower guard plate and remove front guard plate and push it forward.
q   When installing selector lever, set bracket for locking cable into notch in selector bracket.
q   Secure wiring harness to selector bracket (selector lever lock solenoid with wiring harness) → Fig.
q   Secure wiring harness to selector lever lock solenoid -N110- and indicator lighting (solenoid and wiring harness two parts) → Fig.
10 - Nuts
q   To secure centre console
11 - Spacer sleeve
12 - Seal
13 - Selector bracket
q   Need not be removed to replace selector lever cable or individual parts of selector mechanism
q   Attachment of selector bracket → Fig.
q   Removing → Fig.
14 - Bolt, 25 Nm
q   Qty. 2 or 4 → Fig.
15 - Nut, 15 Nm
q   Always renew
q   Qty. 3
16 - Grommet
q   Place in selector bracket before installing selector lever cable → Fig.
17 - Hexagon nut, 25 Nm
q   With shoulder.
q   Installing → Fig.
18 - Selector lever cable
q   To remove the selector cable, first the lower guard plate must be removed, the exhaust system separated from the catalytic converter (for 6-cylinder engine, the catalytic converter must be removed) and the front guard plate must be removed.
q   Do not bend or kink; lightly grease cable eye and cable ends before installing
q   Secure selector cable on support bracket with 20 Nm torque.
q   Check that guide tube is firmly seated.
q   Check that the protective sleeve between bracket and selector shaft lever is correctly seated and secure with retaining clip.
q   Securing selector lever cable to selector lever → Fig.
q   Adjusting → Chapter
19 - Seal
q   Bonded to support bracket
q   Renew if damaged
20 - Securing clip
q   Install after fitting selector lever cable → Fig.
21 - Washer
22 - Bolt, 6 Nm
q   To adjust, loosen locking cable → Chapter
23 - Gearbox
24 - Lever
q   For selector shaft
25 - Bracket
q   With bracket for selector lever cable
26 - Washer
27 - Flange bolt, 25 Nm
28 - Retaining clip
q   For selector lever cable
q   Always renew
29 - Program switch -E122-
q   Discontinued from 01.93 ⇒ Gearboxes for vehicles with electronic program switch for gearboxes → Chapter
q   Can be checked in electrical check → Chapter and in measured value block → Chapter

   
Attachment of selector bracket
–  Fit boot -arrow- before installing selector lever cable.
  Note
If selector bracket is secured with 4 bolts -A-, the flange nut -B- is absent.
  N37-0081
Remove selector bracket
–  Remove rear centre console.
–  Remove hexagon flange nut.
–  Remove lower guard plate.
–  Pull off connector for lambda probe and separate exhaust system at front catalytic converter (for 6-cylinder engines, remove catalytic converter).
–  Remove front guard plate and lower rear bolts -arrows-.
  N37-0143
Securing wiring harness to selector bracket
(One-piece solenoid with wiring harness)
–  Press wiring harness into clip and into selector bracket -arrows-.
  N37-0067
Securing selector lever cable to selector lever
–  Fit eye of selector lever cable -arrow- on selector lever and secure with retaining clip.
  N37-0073
Securing wiring harness for selector lever lock solenoid “a” and indicator lighting “b”
(Two-piece solenoid and wiring harness)
  N37-0082

Dismantling and assembling selector lever (vehicles with ignition key withdrawal lock) > < Dismantling and assembling shift mechanism