volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Transmission layout > < Gearbox identification
5-speed manual gearbox 02J
Gearbox identification
Code letters, gearbox allocation, ratios, capacities

Manual gearbox

5 speed 02J

Code letters

DSF

DSG

FCJ

Manufactured

from
to

03.98
09.00

03.98
09.00

09.00

Allocation

Model

Golf Convertible
1998 ▸

Golf Convertible
1998 ▸

Golf Convertible
1998 ▸

Engine

1.9 ltr. - 66 kW
Turbodiesel

1.9 ltr. - 81 kW
Turbodiesel

1.9 ltr. - 66 kW
Turbodiesel

Ratio: Z2 : Z1

Final drive

60 : 19 = 3.158

60 : 19 = 3.158

60 : 19 = 3.158

1st gear

34 : 9 = 3.778

34 : 9 = 3.778

34 : 9 = 3.778

2nd gear

36 : 17 = 2.118

33 : 16 = 2.063

36 : 17 = 2.118

3rd gear

34 : 25 = 1.360

31 : 23 = 1.348

34 : 25 = 1.360

4th gear

34 : 35 = 0.971

29 : 30 = 0.967

34 : 35 = 0.971

5th gear

34 : 45 = 0.756

29 : 39 = 0.744

34 : 45 = 0.756

6th gear

-

-

-

Reverse gear

18 : 9 x 36 : 20 = 3.600

18 : 9 x 36 : 20 = 3.600

18 : 9 x 36 : 20 = 3.600

Speedometer drive

13 : 22 = 0.591

13 : 22 = 0.591

13 : 22 = 0.591

From 09.00 modified synchronisation for the 1st gear.

Code letters

DSF

DSG

FCJ

Capacity

2.0 litres

2.0 litres

2.0 litres

Specification

Gear oil G50 SAE 75W90 (synthetic oil)

Clutch control

hydraulic

hydraulic

hydraulic

Clutch plate ø

219 mm 1)

219 mm 1)

219 mm 1)

Drive shaft flange ø

100 mm

100 mm

100 mm

Overall ratio in top gear

2.378

2.349

2.378

1)     Two-part flywheel

Manual gearbox

5 speed 02J

Code letters

FCK

Manufactured

from
to

09.00

Allocation

Model

Golf Convertible
1998 ▸

Engine

1.9 ltr. - 81 kW
Turbodiesel

Ratio: Z2 : Z1

Final drive

60 : 19 = 3.158

1st gear

34 : 9 = 3.778

2nd gear

36 : 16 = 2.063

3rd gear

31 : 23 = 1.348

4th gear

29 : 30 = 0.967

5th gear

29 : 39 = 0.744

6th gear

-

-

-

Reverse gear

18 : 9 x 36 : 20 = 3.600

Speedometer drive

13 : 22 = 0.591

From 09.00 modified synchronisation for the 1st gear.

Code letters

FCK

Capacity

2.0 litre

Specification

Gear oil G50 SAE 75W90 (synthetic oil)

Clutch control

hydraulic

Clutch plate ø

219 mm 1)

Drive shaft flange ø

100 mm

Overall ratio in top gear

2.349

1)     Two-part flywheel

Transmission layout > < Gearbox identification