volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Renewing crankshaft oil seal - pulley end > < B - Toothed belt only removed from camshaft pulley
Removing and installing sealing flange and pressure plate/drive plate
Removing and installing sealing flange and pressure plate/drive plate
  Note
Repairing clutch → 5-speed manual gearbox 020; Rep. Gr.30 or → 5-speed manual gearbox 02C; Rep. Gr.30
   
1 - Seal
q   To remove, remove sealing flange
q   Install using fitting tool -10 - 203-
q   Install PTFE oil seals “dry”
q   Lightly oil coil spring oil seals
2 - Woodruff key
q   Check for secure seating.
3 - 25 Nm
4 - Sealing flange
5 - Seal
q   Renew
6 - Cylinder block
q   Removing and installing crankshaft → Chapter.
q   Dismantling and assembling pistons and conrods → Chapter.
7 - 60 Nm + 1/4 turn (90 °) further
q   Renew
8 - Washer
q   Note installation position.
9 - Pressure plate/drive plate
q   Removing and installing pressure plate → Fig.
q   Removing and installing drive plate → Chapter.
10 - Intermediate plate
q   Must seat on dowel sleeves.
q   Do not damage or bend when assembling.
11 - 10 Nm
12 - Sealing flange with oil seal
q   Install PTFE oil seals “dry”
q   Lightly oil coil spring oil seals
q   Use supporting sleeve supplied when installing
q   Do not remove supporting sleeve until sealing flange has been slid onto crankshaft journal
13 - Seal
q   Install PTFE oil seals “dry”
q   Lightly oil coil spring oil seals
q   Renew → Chapter.
14 - Intermediate shaft
q   Remove ignition distributor first
q   Axial clearance max. 0.25 mm
15 - O-ring
q   Renew if damaged
16 - Intermediate shaft sealing flange

   
Removing and installing thrust plate
  V30-0025

Renewing crankshaft oil seal - pulley end > < B - Toothed belt only removed from camshaft pulley