volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Parts of cooling system - engine side > < Removing and installing parts of cooling system
4-Cyl. injection engine (cross-flow cylinder head), Mechanics
Removing and installing parts of cooling system
Parts of cooling system body side
 
N19-0027

Engine codes AEK, AFT, AKS

  • Radiator
    • ◆ Removing and installing
      =>Page 19-22
    • ◆ After replacing renew entire coolant
  • V-belt
    • ◆ Only with optional extras
  • Guide ring
    • ◆ Note fitting position
    • ◆ Secured on lock carrier item 6 with clips
  • Radiator fan
    • ◆ Removing and installing
      =>Page 19-22
  • Additional fan
    • ◆ Only with optional extras
    • ◆ Removing and installing
      =>Page 19-22
 
N19-0027
  • Lock carrier
  • Upper coolant hose
    • ◆ To connection
      =>Page 19-9 , Item 1
  • Lower coolant hose
    • ◆ To coolant pump
      =>Page 19-10 , Item 16
  • 10 Nm
  • Connector
  • Cover
  • Expansion tank
  • To connection
  • To ATF cooler
    • ◆ Only on vehicles with automatic gearbox
  • To cylinder head
 
N19-0027
  • To upper coolant hose
  • Cap
    • ◆ Check with V.A.G 1274 and 1274/4
    • ◆ Test pressure 1.3...1.5 bar
  • Thermo-switch (F18), 35 Nm
    • ◆ For electric fan
    • ◆ Switching temperatures:
      Stage 1
           on: 92...97 °C
           off: 84...91 °C
      Stage 2
           on: 99...105 °C
           off: 91...98 °C
    • ◆ Only with optional extras thermo switch (F165) for 3rd stage
 
V19-0580

Engine codes ATU, AWF, AWG

  • Securing rubber
  • 10 Nm
  • Radiator
    • ◆ Removing and installing
      =>Page 19-22
    • ◆ After replacing renew entire coolant
  • V-belt
    • ◆ Only with optional extras
  • Guide ring
    • ◆ Note fitting position
    • ◆ Secured on lock carrier item 6 with clips
  • Radiator fan
    • ◆ Removing and installing
      =>Page 19-22
  • Upper coolant hose
    • ◆ To connection
      =>Page 19-9 , Item 1
 
V19-0580
  • Lower coolant hose
    • ◆ To coolant pump
      =>Page 19-10 , Item 16
  • Additional fan
    • ◆ Only with optional extras
    • ◆ Removing and installing
      =>Page 19-22
  • Lock carrier
  • Connector
  • Cover
  • Expansion tank
  • To connection
  • To ATF cooler
    • ◆ Only on vehicles with automatic gearbox
  • To upper coolant hose
 
V19-0580
  • Cap
    • ◆ Check with V.A.G 1274 and 1274/4
    • ◆ Test pressure 1.3...1.5 bar
  • Thermo-switch (F18), 35 Nm
    • ◆ For electric fan
    • ◆ Switching temperatures:
      Stage 1
           on: 92...97 °C
           off: 84...91 °C
      Stage 2
           on: 99...105 °C
           off: 91...98 °C
    • ◆ Only with optional extras thermo switch (F165) for 3rd stage
  • Rubber washer

Parts of cooling system - engine side > < Removing and installing parts of cooling system