volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

IV - Planet carrier and gearbox housing with input gear and cover > < II - Removing and installing reverse clutch -K2- to small sun gear
III - Removing and installing freewheel and reverse gear brake -B1-
III - Removing and installing freewheel and reverse gear brake -B1-
Overview → Chapter
  Note
t  Dismantling planetary gearbox → Chapter
t  Assembling planetary gearbox → Chapter
   
1 - Retaining ring
q   For support tube -B2-.
2 - Retaining ring
q   For freewheel.
3 - Freewheel with -B1- piston
q   Before removing freewheel, remove valve body and sealing plugs → Chapter
q   Dismantling and assembling → Chapter
4 - Dished washer
q   Convex side faces freewheel.
5 - Thrust plate -B1-
q   Install with flat side facing plates.
q   Various thicknesses depending on number of inner plates installed:
Gearbox with 4 inner plates
q   Through gearbox manufacture date 16 8 2: 7.5 mm (an additional 3.7 mm thick shim → Item is installed)
q   From gearbox manufacture date “17 8 2”: 11.1 mm
Gearbox with 5 inner plates “7.5 mm”
Gearbox 01.93 ► → Chapter
q   Gearbox with 4 inner plates “13.5 mm”
q   Gearbox with 5 inner plates “10.5 mm”
q   Quantity of outer plates -B1- → Chapter
6 - Inner plate -B1-
q   Quantity of outer plates -B1- → Chapter
q   Lay in ATF for 15 minutes before installing
7 - Outer plate -B1-
q   Quantity of outer plates -B1- → Chapter
8 - Shim
q   Determining thickness ⇒ Adjusting reverse gear brake -B1- → Chapter
q   Additional 3.7 mm thick shim for reverse gear brake -B1- with 4 inner plates through gearbox manufacture date 16 8 2 → Item

   

IV - Planet carrier and gearbox housing with input gear and cover > < II - Removing and installing reverse clutch -K2- to small sun gear