volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

III - Removing and installing freewheel and reverse gear brake -B1- > < I - Removing and installing ATF pump to support tube
II - Removing and installing reverse clutch -K2- to small sun gear
II - Removing and installing reverse clutch -K2- to small sun gear
Overview → Chapter
  Note
t  Dismantling planetary gearbox → Chapter
t  Assembling → Chapter
   
1 - Reverse gear clutch -K2-
q   Dismantling and assembling → Chapter
2 - Shim
q   Determining thickness ⇒ Adjusting clutch play between -K1- and -K2- → Chapter
q   1 or 2 shims may be installed
3 - 1st to 3rd gear clutch -K1- with turbine shaft
q   With ball valve -arrow-, dismantling and assembling → Chapter
q   Without ball valve (for gearboxes 01.93 ► → Chapter) dismantling and assembling → Chapter
4 - Needle thrust bearing washer
5 - Needle thrust bearing
6 - Needle thrust bearing washer
q   Lugs face needle thrust bearing
7 - 3rd and 4th gear clutch -K3- with pump shaft
q   With ball valve -arrow-, dismantling and assembling → Chapter
q   4th gear clutch -K3- without ball valve (for gearboxes 01.93 ► → Chapter) dismantling and assembling → Chapter
8 - Needle thrust bearing with washer
q   Needle thrust bearing faces small input shaft
9 - Small input shaft
q   Modified clutch -K3- 01.93 ► adapted
10 - Needle bearing
11 - Needle thrust bearing
12 - Large input shaft
q   Modified clutch -K1- 01.93 ► adapted
13 - Needle thrust bearing
14 - Needle thrust bearing washer
q   With shoulder.
15 - Large sun gear
q   27 teeth in gearboxes ► 12.92
q   24 teeth in gearboxes 01.93 ►
16 - Needle thrust bearing
q   Outer Ø: 41 mm
q   For gearboxes 01.93 ► → Chapter, outer Ø: 39.1 mm
17 - Needle thrust bearing washer
18 - Small sun gear
q   For gearboxes 01.93 ► → Chapter, not removed from planet carrier

   

III - Removing and installing freewheel and reverse gear brake -B1- > < I - Removing and installing ATF pump to support tube