volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

II - Removing and installing reverse clutch -K2- to small sun gear > < Overview - dismantling and assembling planetary gearbox
I - Removing and installing ATF pump to support tube
I - Removing and installing ATF pump to support tube
Overview → Chapter
  Note
t  Dismantling planetary gearbox → Chapter
t  Assembling planetary gearbox → Chapter
   
1 - Bolt
q   Qty. 7
q   Tighten to 8 Nm and turn 90° further.
q   The additional 90° turn may be done in several stages.
2 - ATF pump with -B2- piston
q   Dismantling and assembling → Chapter
3 - O-ring
q   Always renew
q   Place on ATF pump
4 - Seal
q   Always renew
5 - Spring cap, Qty. 6
q   Install 3 spring caps after installing first outer plate.
q   Install 3 spring caps before installing last outer plate.
6 - Spring
q   Qty. 3
7 - Corrugated washer
8 - Outer plate -B2-
q   Quantity → Chapter
q   Determining thickness of outer plate; Adjusting 2nd and 4th gear brake -B2- → Chapter
9 - Inner plate -B2-
q   Quantity → Chapter
q   Before installing new inner plates, soak them in ATF for 15 minutes
10 - Outer plate -B2-
q   Always install 2 mm thick outer plates
q   Quantity → Chapter
11 - Outer plate -B2-
q   Fit 3 mm thick outer plate to support tube
12 - Support tube -B2-
For -B2- plate set
t  Length of -B2- with:
q   4 inner plates - “72.3 mm”
q   5 inner plates - “68.6 mm”
q   6 inner plates - “64.9 mm”
t  Quantity of inner plates -B2- → Chapter
t  Insert so that notch locates on wedge of freewheel.

   

II - Removing and installing reverse clutch -K2- to small sun gear > < Overview - dismantling and assembling planetary gearbox