volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Installing and adjusting cables > < Servicing heating system
Heating, Air conditioning
Dismantling and assembling heater
Dismantling and assembling heater
 
V80-0485
  • Clip
  • Air duct with main shut-off flap
    • ◆ Do not dismantle further
  • Gasket
  • Cable clip
  • Fresh air blower -V2-
  • Series resistor -N24-
  • Gasket
  • Gasket
    • ◆ Renew
  • Intermediate piece
  • Hexagon nut
 
V80-0485
  • Controls for fresh and heated air
    • ◆ Dismantling and assembling
  • Cover
  • Plug
  • Clip
  • Cables
    • ◆ Renewing: first remove cover -12 -.
    • ◆ Installing and adjusting => Page 80-15
  • Central flap lever
  • Temperature flap lever
  • Footwell/defrost flap lever
  • Fillister head self-tapping screw
 
V80-0485
  • Air distribution housing
    • ◆ Do not dismantle further
  • Cable clip
  • Connecting piece
  • Gasket
    • ◆ Renew
  • Heat exchanger
    • ◆ Gaskets must be glued, free of gaps all around.
    • ◆ If catches do not engage when installing, then secure heat exchanger with screws.
    • ◆ Installing vacuum pipe connection => Fig.1
  • Gasket
    • ◆ Renew
  • Cable clip
 
V80-0488

→ Fig.1     Installing vacuum hose connection

  • ◆ When installing a new heat exchanger -1- the vacuum hose connection -2- must only be installed in vehicles with a fresh air/recirculating air flap or in vehicles with an air conditioner.
  • ◆ Renew gasket -3-.

Installing and adjusting cables > < Servicing heating system