Volkswagen Workshop Service and Repair Manuals

Notes:

• ◆ Attach cables to removed controls first and then adjust on heater levers and secure.
• ◆ Ends of sleeves on cables, which are marked with a stripe of paint, must be secured to the controls.
• ◆ Position sleeves of cables on stops at the controls and then secure.
• ◆ With controls installed adjust cables at levers of flaps.
• ◆ When turning control knobs all flaps must be heard to contact the stops.

• Main shut-off flap cable
• ◆ From blower rotary control to main shut-off flap
• ◆ Black sleeve, 807 mm long
• ◆ Adjusting cable at main shut-off flap => Fig.1
• Temperature flap cable
• ◆ From temperature rotary control to temperature flap
• ◆ Blue sleeve, 585 mm long
• ◆ Adjusting cable at temperature flap => Fig.2
• Footwell/defrost flap cable
• ◆ From air distribution rotary control to footwell/defrost flap
• ◆ Black sleeve, 488 mm long
• ◆ Adjusting cable at footwell/defrost flap => Fig.3

• Central flap cable
• ◆ From air distribution rotary control to central flap
• ◆ Black sleeve, 639 mm long
• ◆ Adjusting cable at central flap => Fig.4

Fig.→ 1     Adjusting cable at main shut-off flap

• ‒ Install heated air and fresh air blower controls.
• ‒ Turn blower rotary control onto stop at "0" position.
• ‒ Push main shut-off flap lever onto stop (arrow) and secure cable sleeve.

→ Fig.2     Adjusting cable at temperature flap

• ‒ Install heated air and fresh air blower controls.
• ‒ Turn temperature rotary control onto stop at "cold" position.
• ‒ Push temperature flap lever onto stop (arrow) and secure blue cable sleeve.

→ Fig.3     Adjusting cable at footwell/defrost flap

• ‒ Install heated air and fresh air blower controls.
• ‒ Turn air distribution rotary control onto stop in defrost position.
• ‒ Push footwell/defrost flap lever onto stop (arrow) and secure black cable sleeve.

→ Fig.4     Adjusting cable at central flap

• ‒ Install heated air and fresh air blower controls.
• ‒ Turn air distribution rotary control onto stop in defrost position.
• ‒ Push central flap lever onto stop (arrow) and secure black cable sleeve.