volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Additional information and removal instructions for vehicles with air conditioner > < Assembly mountings
4-Cyl. injection engine (cross-flow cylinder head), Mechanics
Removing and installing engine
Replacing engine carrier rubber mounting
 
W10-0042

Special tools, workshop equipment, test and measuring appliances and auxiliary items required

  • ◆ 10-222A Support device with legs 10-222A/1 and bracket 3180
  • ◆ 3302 Peening tool
  • ◆ VW 432 Press piece

Work sequence

  • ‒ Fit engine support bracket 10-222A with legs 10-222A/1.
 
V10-1337
  • ‒ Fit bracket 3180 in lifting eye on cylinder head and engine support bracket and take-up weight of engine.
  • ‒ Remove engine carrier.
  • ‒ → Lever off washers from the spacer sleeves with pliers (replace any washers which are damaged e.g. bent washers).
  • ‒ Pull out spacer sleeves and detach rubber mounting.
  • ‒ Fit new rubber mounting and insert spacer sleeves as far as possible.
 
V10-1338
  • ‒ → Fit washers -1- over peening tool 3302 onto the rubber mounting -2-.
  • ‒ Fit press sleeve of peening tool 3302 and using a press, press the washers onto the spacer sleeves and peen. Use VW 432 as packing.
  • ‒ Remove any resulting protrusion/burr on the peening.

Additional information and removal instructions for vehicles with air conditioner > < Assembly mountings