Volkswagen Workshop Service and Repair Manuals

Notes:

• 110 Nm
• Self-locking 12-point nut
• ◆ 90 Nm and turn 45°further(1/8 )
• ◆ Loosening and tightening
  
• ◆ Any paint residue and/or corrosion on thread of the outer joint must be removed before the nut is fitted.
• Cross-head screw
• Brake disc
• ◆ Repair instructions
  

• Brake caliper
• ◆ Do not loosen brake hose when working on front suspension
• ◆ Hang up with wire or similar
• ◆ Renewing brake pads
  
• Cross-head screw
• Hub
• ◆ Pressing out =>Fig.2
• ◆ Pressing in =>Fig.6
• ◆ Pulling off inner race
  =>Fig.3
• ◆ Removing and installing drive shafts on vehicles with compressed splines
• Speed sensor rotor
• ◆ Only for vehicles with ABS
• Hexagon bolt, 10 Nm
• Splash plate

• Circlip
• ◆ Ensure seated correctly
• Wheel bearing
• ◆ Pressing out =>Fig.4
• ◆ Renew, as it is destroyed during pressing out
• ◆ Pressing in =>Fig.5
• ◆ Removing and installing drive shafts on vehicles with compressed splines
• Self-locking nut, 35 Nm
• Wheel bearing housing
• Self-locking combi bolt, 125 Nm
• Drive shaft
• ◆ Removing and installing
  
• ◆ Repairing
• 45 Nm
• Hexagon bolt
• ◆ Camber adjustment
  => Page 44-1
• ◆ Before loosening, mark installation position

• Hexagon bolt
• Bracket
• Stop
• Self-locking nut, 60 Nm
• This nut is loosened when the suspension strut is unbolted at body/suspension turret.
• After each loosening of the hexagon nut it is imperative that the nut on the suspension strut mounting isretightened to 60 Nm!
• ◆ Loosening and tightening
  => Fig.1
• Suspension strut
• ◆ Dismantling and assembling => Page 40-51
• Self-locking nut, 95 Nm
• Track rod
• ◆ Removing and installing
  => Page 48-47

→ Fig.1    Loosening and tightening suspension strut to body

→ Fig.2    Pressing hub out of wheel bearing housing

→ Fig.3    Pulling inner race off hub

Only use puller with leg clamp e.g. Kukko 204-2 (commercial type).

→ Fig.4    Pressing wheel bearing out of wheel bearing housing

→ Coat hole completely with molykote grease.

→ Fig.5    Pressing wheel bearing into wheel bearing housing

→ Fig.6    Pressing hub into wheel bearing