volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

General notes on injection > < Servicing injection system
Motronic injection and ignition system (6-Cyl. engine)
Servicing injection system
Fitting locations overview
  • Activated charcoal filter solenoid valve 1 (N80)
    • ◆ On air cleaner
    • ◆ Activated charcoal filter system

=> Repair group 20; Removing and installing parts of the fuel supply system; Servicing parts of the activated charcoal filter system

  • Air mass meter (G70)
    • ◆ ▸07.93. Before removing ensure ignition is switched off for at least 20 seconds (hot wire self-cleansing period)
  • Intake hose
    • ◆ With connection for idling speed stabilization and crankcase breather heater element (N79)
 
N24-0088
  • CO sampling pipe
    • ◆ ▸ 08.93
  • Knock sensor 1 (G61)
    • ◆ Motronic with distributor-less ignition
      , item 12
    • ◆ Motronic with distributor
      => Page 28-22 , item 12
  • Motronic injection and ignition system control unit (J220)
  • Throttle valve housing
    • ◆ Heated by coolant
    • ◆ Vehicles 08.95 ▸ are fitted with throttle valve control part J338,
      checking => Page 24-38
  • Throttle valve potentiometer (G69)
  • Idling stabilization valve (N71)
    • ◆ ▸ 07.95
 
N24-0088
  • Ignition transformer (N152)*
    • ◆ ▸01.93 only for Motronic with distributor => Page 28-21 , item 4
    • ◆ 01.93 ▸ ignition transformer for distributor-less ignition installed instead of distributor
  • Distributor
    • ◆ ▸ 01.93
    • ◆ With Hall sender (G40)
    • ◆ Dismantling and assembling distributor => Page 28-24
    • ◆ 01.93 ▸ignition transformer (N152) with distributor-less ignition installed instead of distributor
  • Air conditioner thermoswitch (F45)
    • ◆ Brown, 2-pin
  • Coolant temperature sender (G62)
    • ◆ Blue, 2-pin
    • ◆ For Motronic
 
N24-0088
  • Thermoswitch for radiator fan run-on/sender for coolant temperature gauge (F87 / G2)
    • ◆ Yellow, 4-pin
  • Intake manifold temperature sender (G72)
  • Fuel pressure regulator
  • Engine speed sender (G28)
  • Knock sensor 2 (G66)*
    • ◆ Motronic with distributor-less ignition
      => Page 28-4 , item 10
    • ◆ Motronic with distributor
      => Page 28-23 , item 15
 
N24-0088
  • Injector (N30...N33, N83, N84)
  • Activated charcoal filter
    • ◆ Below air cleaner
    • ◆ Activated charcoal filter system

=> Repair group 20; removing and installing parts of the fuel supply system; servicing activated charcoal filter system

  • Air cleaner

General notes on injection > < Servicing injection system