volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing bonded rubber bush > < Repairing rear axle (front-wheel drive vehicles)
Repairing rear axle
   
Repairing rear axle
The rear axle and wheel bearings are identical on basic and Plus running gear.
  Note
Welding and straightening work must not be carried out on the axle housing.
1 - 110 Nm
2 - 70 Nm
q   When nut is tightened, axle beam must be in the horizontal position (unladen vehicle state).
3 - 25 Nm
4 - Dished washer
5 - 15 Nm
6 - Cover (large)
7 - Upper bearing brush (rubber)
8 - Cover (small)
9 - Coil spring strut
q   Removing and installing → Fig..
q   Dismantling and assembling → Chapter.
10 - Wheel bearing
q   Repairing vehicles with drum brakes → Chapter.
q   Vehicles with disc brakes → Chapter.
11 - 80 Nm
q   Use only self-locking nuts with captive washer.
q   When nut is tightened, axle beam must be in the horizontal position (unladen vehicle state).
12 - Bolt
q   Insert from centre of vehicle
13 - Flange bolt, 70 Nm
q   Reworking cap nut in longitudinal member when thread is damaged → Chapter.
14 - Bonded rubber bush
q   Removing → Chapter
q   Installing → Chapter.
15 - Retainer for handbrake cable
16 - Axle beam
q   Stub axle contact surfaces and threaded holes are to be free of paint and dirt.
q   Pre-tension bonded rubber bush on installation, as its service life is otherwise reduced → Fig..
q   Allocation → Chapter.
Modification: → Chapter.
17 - Anti-roll bar
q   Allocation → Chapter.
18 - Bearing bracket with retainer for brake pressure regulator
q   Installation position → Fig. and → Fig..
q   After installation, check total toe setting of rear axle and align if necessary.
q   If possible do not loosen when removing rear axle

   
Removing and installing coil spring strut
  V42-0443
Bolting mounting bracket to axle housing (installation position)
Inclination angle to axle housing 12° ± 2°.
  V42-0410
Installing rear axle assembly
  Note
Rear axle bearings must be pre-tensioned in installation position.
–  Fit all bolts.
–  On right-hand side, align mounting bracket so that bolts are located in centre of elongated holes.
–  On left-hand side, use two assembly levers to press mounting bracket against bonded rubber bush so that just a slight gap -arrow- remains on inner side.
–  Tighten bolts to specified torque in this position.
  V42-0444

Removing and installing bonded rubber bush > < Repairing rear axle (front-wheel drive vehicles)