Golf Mk3
Assembly overview - vane pump, reservoir and hydraulic lines |
No provision is made for repairing the vane pump. In event of complaints, determine the cause with the help of the pressure test and leakage test, and → fault finding programme running gear No. 10. If a fault is detected, renew the vane pump. |
Note
t | If fluid level in reservoir is low, check steering system for leaks. |
t | If leakage appears near pipe connections, first check lines and connections for leaks, tighten connections as necessary and wipe dry. |
t | Replacement pumps are not filled with fluid. Therefore it is essential to fill pump with hydraulic fluid -G 002 000- and to rotate pump by hand. Otherwise pump may be damaged or be noisy during operation. |
t | Fluid type: hydraulic fluid -G 002 000- |
t | Fluid capacity in system: 0.7 ... 0.9 l. |
1 - | Suction hose |
2 - | Hose clip |
3 - | Cooling pipe |
4 - | Hexagon bolt, 10 Nm |
5 - | Pipe clamp |
6 - | Spring retainer |
q | Various versions depending on engine/gearbox → Electronic parts catalogue “ETKA”. |
7 - | Reservoir |
8 - | Return hose |
9 - | Pressure line |
q | Tighten to 30 Nm |
10 - | 30 Nm |
11 - | Rubber ring |
q | Renew |
12 - | Power steering box |
q | Removing and installing → Chapter. |
q | Assembly overview - power assisted steering box (TRW) → Chapter. |
q | Assembly overview - power assisted steering box (ZF) → Chapter. |
13 - | Cap with dipstick |
q | Oil level: between min. and max. marks. |
14 - | Banjo bolt, 30 Nm |
15 - | Oil seal |
q | Renew |
16 - | Vane pump |
q | Removing and installing: |
q | Vehicles with engines up to 85 kW → Chapter. |
q | Vehicles with 128 kW engine → Chapter. |
q | Fill with fluid before installing → Chapter |