Golf Mk3
| Assembly overview: steering hydraulics pump -V119-, hydraulic lines, Ecomatic |
| Repairs to steering hydraulics pump -V119- are not intended. In event of complaints, determine the cause with the help of the pressure test and leakage test, and → fault finding programme running gear No. 10. If a fault is found, steering hydraulics pump -V119- must be renewed. |
Note| t | Renew sealing rings. |
| t | Do not reuse drained hydraulic fluid. |
| 1 - | Spacer for pressure hose and return hose |
| 2 - | Pressure line |
| 3 - | Bracket for pressure hose and return hose |
| 4 - | Power steering box |
| q | Removing and installing → Chapter. |
| q | Assembly overview - power assisted steering box (ZF) → Chapter. |
| 5 - | Return hose |
| 6 - | O-ring |
| q | Renew |
| 7 - | Cover |
| 8 - | Reservoir |
| q | Oil level: between min. and max. marks. |
| q | Before removing, clean surrounding area, reservoir and pump thoroughly. |
| q | Unscrew pressure hose to drain hydraulic fluid → Anchor. |
| q | On assembly, ensure that lug (enlargement) is located in retaining bracket recess → Item. |
| q | Installation position: When pump is installed, flat area on reservoir points to thermo-switch on radiator. |
| 9 - | Hexagon socket head bolt, 8 Nm |
| 10 - | Toothed lock washer |
| 11 - | Retaining bracket |
| q | Note position of recess (enlargement). |
| q | On assembly, recess must align with lug on reservoir → Item. |
| 12 - | O-ring |
| q | Can be renewed if leaking. |
| 13 - | Hydraulic steering relay -J320- |
| q | If fuse is burnt out, interrogate fault memory. |
| q | Checked via self-diagnosis → Ecomatic; Rep. Gr.01. |
| 14 - | Union nut, 30 Nm |
| 15 - | Steering hydrauics pump -V119- |
| q | Cannot be repaired. |
| q | Checking function → Chapter. |
| q | Checked via self-diagnosis → Current flow diagrams, Electrical fault finding and Fitting locations, Golf 1992 ►, Vento 1992 ►. |
| 16 - | Hexagon nut, M6 |
| q | Battery positive. |
| 17 - | Hexagon nut, M8 |
| q | Battery negative |
| 18 - | Engine carrier |
| 19 - | Hexagon bolt, 25 Nm |
