volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Tensioning V-belt > < Removing and installing power steering vane pump, vehicles with 1.8l, 1.9l, 2.0l engine

Golf Mk3

Installing vane pump
Installing vane pump
  Note
Contact surfaces and threads on both sides of power steering pump must be free from paint.
   
–  Tighten vane pump -1- with bolts -3- in swivel bracket -2-.
–  Install bolts -4- and tighten.
–  Install pulley -6- on vane pump -1- and tighten.
Torque settings:
3 - Hexagon bolt, 25 Nm
4 - Hexagon bolt, 25 Nm
5 - Hexagon socket head bolt, 25 Nm
  V48-1062
–  Install swivel bracket -2- and pump with fitted bolt -3- on bracket -4-.
–  Tighten fitted bolt -3- until threaded bushing M10 -arrow- in swivel bracket -2- is resting on bracket -4-. (Do not yet tighten).
–  Insert hexagon bolt -5-. (Do not yet tighten).
  V48-1063
–  Fit bracket -4- together with vane pump and swivel bracket to console -5- and engine block.
–  First screw bolts -1-, -2- und -3- in a couple of turns and then tighten in sequence as numbered.
Nut -9- is only installed in vehicles with petrol engines.
Torque settings:
Tighten hexagon bolts -1-, -2- and -3- to 25 Nm.
–  Fit tensioning arm -7- onto engine block using hexagon bolts -6-.
–  Fit adjustment bolt -8- to swivel bracket.
–  Tighten hexagon bolts -6- to 25 Nm.
–  Install V-belt and tension.
  V48-1064

Tensioning V-belt > < Removing and installing power steering vane pump, vehicles with 1.8l, 1.9l, 2.0l engine