Golf Mk3
Removing and installing power steering vane pump, vehicles with 1.8l, 1.9l, 2.0l engine |
Note
t | Renew sealing rings. |
t | Do not reuse drained hydraulic fluid. |
t | Capacity and type → Chapter. |
1 - | Oil seals |
2 - | Pressure line |
3 - | Banjo bolt, 30 Nm |
4 - | Suction hose |
5 - | Hose clip |
6 - | Vane pump |
Manufacturers: ZF, Saginaw |
Modification: |
The Toyoda vane pump has additionally been introduced in series production. Removal and installation are unchanged. |
Only ZF pumps are supplied as spare parts. |
q | The delivery pressure is identical for all pumps, checking delivery pressure → Chapter. |
q | Fill with fluid before installing → Chapter |
q | Installing → Chapter |
Illustration shows the Toyoda pump. |
7 - | Hexagon socket head bolt, 25 Nm |
q | When loosening and tightening counterhold with water pump wrench -V.A.G 1590-. |
8 - | V-belts |
q | Allocation → Electronic parts catalogue “ETKA”. |
q | Tensioning → Chapter. |
q | Checking condition → Booklet35. |
9 - | Hexagon bolt, M8 x 32, 25 Nm |
M8 x 28 for Toyoda vane pump, → Item. |
Tightening torque: 20 Nm. |
10 - | Hexagon bolt M10 x 98, 45 Nm |
11 - | Swivel bracket |
q | Ensure stress-free fastening → Chapter. |
Modification: |
On introduction of Toyoda vane pump, swivel bracket was modified → Fig.. |
12 - | Spring retainer |
q | Ensure stress-free fastening → Chapter. |
13 - | Hexagon bolt, M8 x 50, 25 Nm |
14 - | Hexagon bolt, M8 x 85, 25 Nm |
15 - | Adjustment screw, 25 Nm |
q | Tightening, tensioning V-belt → Chapter. |
16 - | Hexagon nut, 25 Nm |
q | Not on diesel engines. |
17 - | Hexagon bolt, M8 x 42, 25 Nm |
18 - | Tensioning bracket |
19 - | Stud, 25 Nm |
q | Not on diesel engines. |
20 - | Hexagon nut, 25 Nm |
21 - | Bracket |
22 - | Coolant pump |