volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing crankshaft > < Renewing crankshaft oil seal -pulley side-
4-Cyl. injection engine (cross-flow cylinder head), Mechanics
Removing and installing sealing flange and pressure plate/drive plate
Removing and installing drive plate
 
W00-0252

Special tools, workshop equipment, testers, measuring instruments and auxiliary items required

  • ◆ VW 558 Counter-hold
  • ◆ Hexagon bolt M8x45 and two M10 hexagon nuts
  • ◆ Depth gauge
 
V13-0993

Loosening and tightening drive plate

  • ‒ → Secure counter-hold tool VW 558 to the drive plate with a hexagon bolt M8x45. Place two M10 hexagon nuts between counter-hold tool and drive plate.
  • Position of counter-hold tool:
    A - To loosen
    B - To tighten

Installing drive plate

 
V13-0991
  • ‒ → Locate drive plate and packing plate with recesses -1-.
  • ‒ Fit new bolts -3- and tighten to
         30 Nm.
 
V13-0992
  • ‒ → Check dimension -a- at three points and calculate average.
         Specification: 19.5...21.1 mm

If the specification is not attained:

 
V13-0991
  • ‒ → Remove drive plate again and fit shim -2-. Again tighten bolts -3- to
         30 Nm.
  • ‒ Tighten bolts -3- to 60 Nm and turn
         90° (1/4 turn)
    further (the additional 1/4 turn can be done in several stages).

Removing and installing crankshaft > < Renewing crankshaft oil seal -pulley side-