Volkswagen Workshop Service and Repair Manuals

Note:

For repairs to the clutch:

=> 5 Speed manual gearbox 02A; Repair group 30; servicing clutch

• Oil seal
• ◆ Remove to remove sealing flange
• ◆ Install with 10-203
• ◆ Lightly oil sealing lip
• Oil seal
• ◆ Renewing
• 25 Nm
• Sealing flange
• Gasket
• ◆ Renew

• Cylinder block
• ◆ Removing and installing crankshaft => Page 13-24
• ◆ Dismantling and assembling pistons and conrods
  => Page 13-28
• 60 Nm + 1/4 turn (90 °) further
• ◆ Renew
• Flywheel
• ◆ To remove and install counter-hold with 3067
• Intermediate plate
• ◆ Must be located on dowel sleeves
• ◆ Do not damage/bend when assembling
• 10 Nm
• Sealing flange with oil seal
• ◆ Only renew complete
• ◆ Fit spare part sealing flange with supplied sleeve

• Intermediate shaft
• ◆ Axial clearance max. 0.25 mm
• O ring
• ◆ Renew if damaged
• Sealing flange intermediate shaft
• 25 Nm