volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Dismantling and assembling 3rd and 4th gear clutch -K3- with turbine shaft > < Dismantling and assembling 1st to 3rd gear clutch -K1-
Automatic gearbox 01M - from 01.95
Dismantling and assembling reverse gear clutch -K2-
Dismantling and assembling reverse gear clutch -K2-
 
N38-0073

Only when cleaning or carrying out visual check the clutch must be dismantled.

When doing this ensure that the ball valve (arrow) is not damaged.

  • Circlip
    • ◆ Mark after removing and insert in same position
  • Thrust plate
    • ◆ Smooth side facing inner plates
  • Inner plate
    • ◆ Quantity
  • Outer plate
    • ◆ Quantity=> Page 00-5
  • Corrugated washer
 
N38-0073
  • Circlip
    • ◆ Removing and installing => Fig.1
    • ◆ Installation position => Fig.2
  • Spring supporting plate
    • ◆ With springs
    • ◆ Installation position => Fig.2
  • Spring supporting ring
  • Piston
    • ◆ Sealing lips are vulcanised to piston
    • ◆ Moisten sealing lips with ATF before installing
    • ◆ Turn piston slightly when installing
  • Clutch housing
 
N38-0044

→ Fig.1     Removing and installing circlip (arrow)

  • ‒ Press spring supporting plate down with 3267 just sufficient to be able to remove and install the circlip.
  • ‒ Do not damage clutch housing ball valve.
 
V38-0706

→ Fig.2     Installation position of spring supporting plate, checking circlip

Circlip (arrow) must be seated in the groove of clutch housing. Spring supporting plate must be centred relative to hub.

Dismantling and assembling 3rd and 4th gear clutch -K3- with turbine shaft > < Dismantling and assembling 1st to 3rd gear clutch -K1-