Volkswagen Workshop Service and Repair Manuals

Note:

Seating surfaces and threads must be free of paint on both sides of the vane pump.

• ‒ → Secure vane pump -1- with bolts -3- in swivel bracket -2-.
• ‒ Install bolts -4- and tighten.
• ‒ Install belt pulley -6- on vane pump -1- and tighten.

Tightening torque:

•     3 -    Hexagon bolt, 25 Nm
•     4 -    Hexagon bolt, 25 Nm

•     5 -    Hexagon socket head bolt, 25 Nm

• ‒ → Secure swivel bracket -2- and pump using fitting bolts -3- to mounting -4-.
• ‒ Screw fitted bolt -3- into swivel bracket -2- M 10 until threaded bush contacts the mounting -4- (do not tighten).
• ‒ Install hexagon bolt -5-, (do not tighten).

• ‒ → Fit mounting -4- together with vane pump and swivel bracket to console -5- and engine block.
• ‒ First screw bolts 1, 2 and 3 in a couple of turns and then tighten in sequence as numbered.

Nut -9- is only fitted to vehicles with petrol engines.

Tightening torque:

Hexagon bolts 1, 2 and 3; 25 Nm

• ‒ Fit adjustment bracket -7- using hexagon bolts -6- to engine block.
• ‒ Fit adjustment bolt -8- to swivel bracket.
• ‒ Tighten hexagon bolts -6- to 25 Nm.
• ‒ Install V-belt and tension.