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Removing and installing brake servo/brake master cylinder (right hand drive)
Removing and installing brake servo/brake master cylinder (right hand drive)
Removing
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‒ Release brake servo vacuum by operating the brake pedal several times.
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‒ Remove air intake elbow complete with air hose from mixture preparation unit and throttle valve housing.
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‒ Pull vacuum hose off brake servo unit.
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‒ Draw off as much brake fluid as possible from the brake fluid reservoir, with a suction bottle.
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‒ Remove hydraulic unit and clutch master cylinder supply pipes from the brake fluid reservoir.
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‒ Remove brake fluid reservoir.
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‒ Remove brake pipes from Tandem brake master cylinder.
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‒ Remove Tandem brake master cylinder from brake servo.
Vehicles with ABS, ABS/EDL:
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‒ Remove brake pedal position sender (G100)
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‒ Remove shelf on right below dash panel.
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‒ Separate brake pedal from brake servo with special tool 3289
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‒ Remove brake servo from bulkhead.
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‒ Take out brake servo.
Note:
The brake servo can only be removed if the clutch master cylinder, tandem brake master cylinder and brake pedal position sender have been removed.
Installing
Install in reverse order.
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‒ Bleeding brakes
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‒ Bleeding clutch hydraulic control system
=> Repair group 30; Servicing clutch control
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