Volkswagen Workshop Service and Repair Manuals

Special tools, workshop equipment, test and measuring appliances and auxiliary items required

• ◆ 2003/2A Installing sleeve
• ◆ 2003/1 Installing ring
• ◆ 2003/3 Installing ring
• ◆ 2086 Extractor hook
• ◆ 3269 Engine stand

Special tools, workshop equipment, test and measuring appliances and auxiliary items required

• ◆ 3273 Retainer
• ◆ VW 558 Retainer for clutch
• ◆ V.A.G 1331 Torque wrench (5...50 Nm)
• ◆ V.A.G 1332 Torque wrench (40...200 Nm)
• ◆ AMV 188 001 02
• ◆ AMV 174 004 01

Notes:

• ◆ For repairs to the clutch:

=> 5 Speed manual gearbox 02A; Repair group 30; servicing clutch

• ◆ The sealing flange (Pos. 7 ) can be removed and installed with the cylinder head fitted.

• 100 Nm + 1/4 turn (90 °) further
• ◆ Renew
• ◆ Counter-hold with 3273 to loosen and tighten
• Vibration damper
• 10 Nm
• Oil seal
• ◆ Renewing
• Sealing flange
• ◆ Coat sealing surfaces with
  AMV 188 001 02

• Cylinder block
• ◆ Removing and installing crankshaft => Page 13-49
• ◆ Dismantling and assembling pistons and conrods
  => Page 13-52
• Sealing flange
• ◆ Coat sealing surfaces with
  AMV 188 001 02
• Oil seal
• ◆ Remove with 2086
• ◆ Only for coil spring seal: Oil sealing lip and pull in with press sleeve 2003/3
• ◆ PTFE version of oil seal
• ◆ Identification: no inner coil spring
• ◆ Do not additionally oil or grease the oil seal sealing lip
• ◆ Install over sleeve 2003/2A
• ◆ Pull in onto stop with press sleeve 2003/1

• Flywheel/drive plate
• ◆ To remove and install counter-hold with VW 558
• ◆ Removing and installing drive plate
• 60 Nm + 1/4 turn (90 °) further
• ◆ Renew
• 25 Nm
• Bracket
• ◆ For coolant hose