volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing piston for rear brake caliper > < Installing
Repairing rear brake caliper
   
Repairing rear brake caliper
  Note
t  Apply thin coat of brake fluid to brake cylinder, piston and sealing ring.
t  When carrying out repairs install all parts supplied in repair kit.
t  New brake calipers are filled with brake fluid and are pre-bled.
t  When carrying out repairs it is essential to appropriately pre-bleed the brake calipers (without brake pads) before installing in the vehicle → Chapter.
1 - Self locking bolts, 35 Nm
q   Renew
q   When loosening and tightening, counter hold on guide pin.
2 - Sealing ring
q   Remove using a screwdriver → Chapter.
3 - Piston with automatic adjustment
q   Removing and installing → Chapter.
4 - Protective cap
q   Pull outer sealing lip onto piston.
5 - Dust cap
6 - Bleed valve
7 - Brake caliper housing with lever for handbrake cable
q   If a leak exists at the handbrake cable lever, renew brake caliper housing.
q   After repairing, pre-bleed brake caliper housing → Chapter
8 - Guide pin
q   Lubricate before installing protective cap
9 - Protective cap
q   Insert onto brake carrier and guide pin
10 - Brake carrier with guide pin and protective cap
q   Supplied as replacement part, assembled with sufficient grease on guide pins.
q   If protective caps or guide pins are damaged, install repair kit. Use grease sachet supplied to lubricate guide pins.

   

Removing and installing piston for rear brake caliper > < Installing