Volkswagen Workshop Service and Repair Manuals

Removing

• ‒ → Remove universal joint nuts (arrows).

• ‒ → Support engine/gearbox assembly with 10-222 A and
  10-222 A/1.
• ‒ Remove bellows from seat on steering box.

• ‒ → Press track rod end off steering arm.

•     A -    Ball joint splitter (commercial type) e.g. Kukko No. 128/2

• ‒ Remove subframe bolts.
• ‒ Lower engine/gearbox assembly (this will pull the two halves of the universal joint apart).
• ‒ Remove steering box securing nuts (bolts remain in subframe).
• ‒ Remove steering box to rear.

Installing

• ‒ Install in reverse order.
• ‒ Check front wheel alignment and position of steering wheel.

Notes:

• ◆ → When lifting the engine/gearbox assembly, guide the lower half of the universal joint shaft -A- into the upper half -B- at the same time (second mechanic necessary).
• ◆ Coat bellows with lubricant, e.g. soft soap, before pulling onto steering box.