volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Final drive, differential, differential lock > < Removing and installing valve chest
Automatic gearbox 01M - from 01.95
Dismantling and assembling parking lock
Dismantling and assembling parking lock
 
N38-0033

=> Repair group 01; Performing self-diagnosis; Read measured value block

  • ◆ The output gear must be removed to dismantle and assemble the parking lock => Removing and installing drive pinion, Page 39-13 .
  • Bolt, 4 Nm
  • Manual selector valve control
    • ◆ Adjusting , Removing and installing valve chest
  • Selector shaft with selector segment
    • ◆ Removing and installing => Fig.2
  • Spring pin
    • ◆ Driving out and in => Fig.1
  • Engaging lever
    • ◆ Insert together with selector shaft and detent segment
 
N38-0033
  • Detent segment
    • ◆ Insert together with selector shaft and engaging lever
  • Locking washer
  • Bolt, 10 Nm
  • Spring for selector segment
  • Bolt, 10 Nm
  • O-ring
    • ◆ Always replace
    • ◆ Only install on shafts with groove for circlip
  • Washer
  • Shaft for detent lever
    • ◆ Is secured by circlip and bearing cap of drive pinion
  • Return spring
    • ◆ Inserting => Fig.4
 
N38-0033
  • Detent lever
    • ◆ Inserting with return spring
      => Fig.4
  • Parking lock gear
    • ◆ Rounded side faces teeth of drive pinion
  • Bolt, 14 Nm
  • Supporting plate
    • ◆ Installing => Fig.3
  • Guide plate
    • ◆ Insert before supporting plate => Fig.3
  • O-ring
    • ◆ Always replace
  • Multi-function switch -F125-
    • ◆ Insert so that 1 pin each is resting on a slope of the detent segment
    • ◆ Tested in the vehicle by self-diagnosis

=> Repair group 01; Performing self-diagnosis; Read measured value block

 
N38-0033
  • Retainer
    • ◆ For multi-function switch
  • Bolt, 10 Nm
  • Gearbox housing
    • ◆ It is not necessary to remove the drive gear to dismantle the parking lock
  • O-ring
    • ◆ Always replace
  • Road speed sender -G68-
    • ◆ Tested in the vehicle by self-diagnosis

=> Repair group 01; Performing self-diagnosis; Read measured value block

  • Bolt, 10 Nm
  • Bolt, 10 Nm
 
N38-0033
  • Gearbox speed sender -G38-
    • ◆ Tested in the vehicle by self-diagnosis

=> Repair group 01; Performing self-diagnosis; Read measured value block

  • O-ring
    • ◆ Always replace
  • O-ring
    • ◆ Lever out with screwdriver
    • ◆ Drive in flush with VW 423
  • Breather pipe
    • ◆ Remove using pliers
    • ◆ Drive onto stop with drift VW 460/2
  • Breather
  • Breather cap
 
V38-0760

→ Fig.1     Driving spring pins (arrows) out and in

Driving out

  • ‒ Drive spring pin for engaging lever and spring pin for detent segment out only far enough to remove the selector shaft.

Otherwise spring pin of engaging lever may drop into planetary gearbox.

Driving in

  • ‒ Drive in spring pins until flush after inserting selector shaft, engaging lever and detent segment.
 
V38-0762

→ Fig.2     Removing and installing selector shaft with selector segments

With valve chest installed do not damage the conductor strip.

  • ‒ Remove selector segment spring -A-.
  • ‒ Remove screw with washer (arrow).

The washer prevents selector shaft movement.

 
V38-0695

→ Fig.3     Inserting guide plate and supporting plate

 
N38-0032

→ Fig.4     Inserting pawl with return spring

Final drive, differential, differential lock > < Removing and installing valve chest