volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Checking fuel temperature sender > < Checking intake air temperature sender
Diesel direct injection and glow plug system
Checking components and functions
Checking Diesel direct injection system voltage supply

Special tools, workshop equipment, testers, measuring instruments and auxiliary items required

  • ◆ Test box V.A.G 1598/18
  • ◆ Hand multimeter V.A.G 1526 or multimeter V.A.G 1715
  • ◆ Adapter set V.A.G 1594
  • ◆ Current flow diagram

Test prerequisites:

  • ● Battery voltage OK.

Test sequence

  • ‒ Switch off ignition.
  • ‒ Connect test box .
  • ‒ Bridge sockets 42+46 with auxiliary cables from V.A.G 1594.
  • ‒ Measure voltage between following sockets:
         45+1, 68+1 and 23+1
         Specification: approx. battery voltage

If the specification is not obtained:

  • ‒ Check current supply relay terminal 30 (J317), check wiring connection according to current flow diagram for open/short circuit and transfer resistance at contacts.

If no fault is found in wiring and relay:

  • ‒ Renew Diesel direct injection system control unit (J248) .

Checking fuel temperature sender > < Checking intake air temperature sender