volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Checking and adjusting ribbed belt tension > < 6-Cyl. petrol engine
Electrical system
Alternator with ribbed belt
Belt drive
 
V27-0627

Fig.1     Alternator and coolant pump (petrol engine)

  •      1 -     Pulley - alternator
  •      2 -     Ribbed belt - alternator and coolant pump
    => table
  •      3 -     Pulley - coolant pump
  •      4 -     Pulley - crankshaft

Petrol engine

Ribbed belt

1.8 ltr. and 2.0 ltr.

6K x 894

 
V27-0655

Fig.2     Alternator and crankshaft (petrol engine)

  •      1 -     Pulley - alternator
  •      2 -     Ribbed belt - alternator and coolant pump
    => table
  •      3 -     Pulley - crankshaft

Petrol engine

Ribbed belt

1.4 ltr.

6K x 737

Fig.3     Alternator and P.A.S. vane pump (petrol engine)

 
V27-0656
  •      1 -     Pulley - alternator
  •      2 -     Ribbed belt - alternator, coolant pump and crankshaft
    => table column A
  •      3 -     Pulley - coolant pump
  •      4 -     V-belt - crankshaft and P.A.S. vane pump
    => table column B
  •      5 -     Pulley - P.A.S. vane pump
  •      6 -     Pulley - crankshaft
  •      7 -     Tensioner

Petrol engine

A

B

1.8 l and 2.0 l

6K x 976

11.5K x 685

Fig.4     Alternator, P.A.S. vane pump and A/C compressor (petrol engine)

 
V27-0657
  •      1 -     Pulley - alternator
  •      2 -     Ribbed belt - alternator, crankshaft, A/C compressor and tensioning roller => table column A
  •      3 -     Pulley - Air conditioner compressor
  •      4 -     Pulley - coolant pump
  •      5 -     V-belt - crankshaft, P.A.S. vane pump and coolant pump => table column B
  •      6 -     Pulley - P.A.S. vane pump
  •      7 -     Pulley - crankshaft
  •      8 -     Tensioning roller

Petrol engine

A

B

1.8 l and 2.0 l

6K x 1153

11.5K x 755

Fig.5     Alternator and P.A.S. vane pump (Diesel engine)

 
V27-0658
  •      1 -     Pulley - Alternator
  •      2 -     Ribbed belt - Alternator, coolant pump and crankshaft => table column A
  •      3 -     Pulley - coolant pump
  •      4 -     V-belt - crankshaft and P.A.S. vane pump => table column B
  •      5 -     Pulley - P.A.S. vane pump
  •      5 -     Pulley - crankshaft

Diesel engine

A

B

1.9 ltr.

6K x 923

11.5K x 730

1.9 ltr. SDI

6PK x 1045

11.5 x 730

1.9 ltr. TDI

6PK x 1045

11.5 x 730

Fig.6     Alternator, P.A.S. vane pump and A/C compressor (Diesel engine)

 
V27-0659
  •      1 -     Pulley - alternator
  •      2 -     Ribbed belt - alternator, crankshaft, A/C compressor and tensioning roller => table column A
  •      3 -     Pulley - A/C compressor
  •      4 -     Pulley - coolant pump
  •      5 -     V-belt - crankshaft, P.A.S. vane pump and coolant pump => table column B
  •      6 -     Pulley - P.A.S. vane pump
  •      7 -     Pulley - crankshaft
  •      8 -     Tensioning roller

Diesel engine

A

B

1.9 ltr.

6K x 1153

11.5K x 790

1.9 ltr. TDI

6PK x 1145

10 x 790

Fig.7     Alternator and power steering vane pump (6-cyl. injection engine)

 
N27-0026
  •      1 -     Pulley - alternator
  •      2 -     Ribbed belt - alternator, P.A.S vane pump, crankshaft, coolant pump and tensioning roller
  •      3 -     Pulley - P.A.S. vane pump
  •      4 -     Pulley - crankshaft
  •      5 -     Pulley - coolant pump
  •      6 -     Tensioning roller

Petrol engine

Ribbed belt

2.8 ltr. VR6 without air conditioning system

24.92 x 1290

Fig.8     Alternator, P.A.S vane pump and air conditioner compressor (6-Cyl. fuel injection engine)

 
N27-0028
  •      1 -     Pulley - alternator
  •      2 -     Ribbed belt - alternator, air conditioner compressor, P.A.S vane pump, crankshaft, coolant pump and tensioning roller
  •      3 -     Pulley - Air conditioner compressor
  •      4 -     Pulley - P.A.S. vane pump
  •      5 -     Pulley - crankshaft
  •      6 -     Pulley - coolant pump
  •      7 -     Tensioner

Petrol engine

Ribbed belt

2.8 ltr. VR6

24.92 x 1360

Checking and adjusting ribbed belt tension > < 6-Cyl. petrol engine