volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Installing > < Renewing valve stem seals

Golf Mk4

Removing
Removing
–  Remove camshafts → Chapter.
–  Remove tappets and place to side with running surfaces pointing downwards. When doing this, ensure that tappets are not interchanged.
–  Pull off spark plug connectors.
–  Unscrew spark plugs using spark plug socket and extension -3122 B-.
–  Set piston of respective cylinder to “bottom dead centre”.
   
–  Fit valve assembly device -2036- and adjust position to height of stud bolt.
–  Screw pressure hose -VW 653/3- into spark plug thread.
–  Connect pressure hose -VW 653/3- to compressed air of min. 6 bar.
–  Remove valve springs using valve lever -VW 541/1 A- and press tool for VW 541 / 1 A and 2037 -VW 541/5-.
  Note
Loosen stuck valve cotters by tapping assembly lever lightly with hammer.
  V15-0807
–  Pull off valve stem seals using puller -3047 A-.
  N15-0293

Installing > < Renewing valve stem seals