Volkswagen Workshop Service and Repair Manuals

Special tools, workshop equipment, testers, measuring instruments and auxiliary items required

• ◆ T10007 Refractometer
• ◆ V.A.G 1306 Drip tray
• ◆ V.A.G 1331 Torque wrench (5 ... 50 Nm)
• ◆ VAS 5024 Assembly tool for spring-type clips

Removing

Notes:

• ◆ Always renew seals and gaskets.
• ◆ The lower section of the toothed belt guard need not be removed.
• ◆ The toothed belt should be left in position on the crankshaft sprocket.
• ◆ Cover toothed belt with a cloth to protect it from coolant before removing coolant pump.

• ‒ Drain coolant .
• ‒ Remove poly V-belt .
• ‒ Remove tensioning element for poly V-belt.

• ‒ Remove upper and centre sections of toothed belt guard.
• ‒ Take toothed belt off coolant pump toothed belt sprocket => page 15-7.
• ‒ → Unscrew securing bolt -1- for rear toothed belt guard -2-.
• ‒ Unscrew securing bolts -6- for coolant pump and remove coolant pump-5-.

Installing

Installation is carried out in the reverse sequence, when doing this note the following:

• ‒ → Moisten new O-ring -4- with coolant.
• ‒ Fit coolant pump -5-. Installation position: Coolant pump sealing plug faces downwards.
• ‒ Tighten securing bolts -6-.
      Tightening torque: 15 Nm
• ‒ Tighten securing bolt -1- for rear toothed belt guard -2- on cylinder head (place washer -3- underneath).
      Tightening torque: 20 Nm

Installing toothed belt and adjusting timing => Page 15-7.

• ‒ Install ribbed belt tensioning element.
      Tightening torque: 25 Nm
• ‒ Install poly V-belt => page 13-11.
• ‒ Replenishing coolant => page 19-12.